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OPERATION MODES & STAGING CONFIGURATIONS
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MODGAS-XWR2 Technical Guide
Operation Modes & Staging Congurations
Operation Modes
The MODGAS-XWR2 Controller can be used stand-alone or connected
to a Main Controller using a modular cable (communicating).
Stand Alone Mode
When used in a stand-alone application (not connected to a Main Control-
ler via a modular cable), the MODGAS-XWR2 Controller will modulate
the gas valve(s) to maintain the DISCHARGE setpoint congured on
the MODGAS-XWR2 Controller LCD display. The MODGAS-XWR2
Controller is activated by a 24VAC signal to the HEAT EN input.
The following describes the setpoints available in stand-alone mode for
adjustment using the LCD display on the MODGAS-XWR2 Controller:
• Supply Air Temperature Setpoint
• Supply Air Reset Temperature Setpoint
Communicating Mode
When the MODGAS-XWR2 Controller is connected to a Main Con-
troller via a modular cable, the necessary information will be passed
between the MODGAS-XWR2 and the Main Controller to properly
operate in the Heating Mode.
If the communication is interrupted between the MODGAS-XWR2
Controller and the Main Controller, both boards will show an alarm.
When communication is restored, the alarms will go away.
In this conguration, the Supply Air Temperature Setpoint is set using
the Main Controller and the Supply Air Temperature Reset (if used) is
calculated by the Main Controller. The Supply Air Temperature is sent
to the MODGAS-XWR2 from the Main Controller.
MODGAS-XWR2 Staging Congurations
The MODGAS-XWR2 can be congured for various Staged Heat con-
gurations. These congurations can be used in conjunction with the
VCM-X E-BUS Controller, VCB-X Controller, VCCX2 Controller, or
12 Relay E-BUS Expansion Module.
MODGAS-XWR2 Stand-Alone Conguration
The rst and second conguration screens designate the Primary and
Secondary boards if using two MODGAS-XWR2’s.
The third conguration screen allows selection of Stand-Alone Auto
(no 12 Relay board) or Stand-Alone Forced (using the 12 Relay board).
The fourth conguration screen allows selection of the Total Stages,
which is the number of Heat Stages installed in the unit (note that if there
are two heat units to be operated in a primary/secondary arrangement,
this is considered 1 stage of heat).
The fth conguration screen selects the conguration. The options
for Stand-Alone operation are (1) 1 modulating, 1 ignitor, 1 stage, (2)
2 modulating, 2 ignitors, 1 stage, (3) 2 modulating, 2 ignitors, 2 stages
(which allows a secondary MODGAS-XWR2), and (4) 2 modulating, 1
ignitor, 1 stage (which allows a secondary MODGAS-XWR2).
MODGAS-XWR2 Stand-Alone with 12-Relay
E-BUS Expansion Module
In order for the MODGAS-XWR2 to communicate properly to the
12 Relay Expansion Module, “S/A MODE” needs to be congured
to “FORCED”. This conguration will make the MODGAS-XWR2
initiate communications with the 12 Relay Expansion Module through
the E-BUS cable.
MODGAS-XWR2 Communicating with AAON
Unit Controller
The rst and second conguration screens designate the Primary and
Secondary boards if using two MODGAS-XWR2’s.
The fourth conguration screen allows selection of the Total Stages,
which is the number of Heat Stages installed in the unit (note that if there
are two heat units to be operated in a primary/secondary arrangement,
this is considered 1 stage of heat).
If more stages of heat are needed besides the MODGAS-XWR2 and the
main control board’s congurable relays, a 12 Relay E-BUS Expansion
Module or an additional expansion board can be connected to the Main
Controller and heat stages can be congured for the 12 Relay board from
the Main Controller. If using the 12 Relay board, the third conguration
screen must be set at Stand-Alone Forced.
The fth conguration screen selects the conguration. The options
for Stand-Alone operation are (1) 1 modulating, 1 ignitor, 1 stage, (2)
2 modulating, 2 ignitors, 1 stage, (3) 2 modulating, 2 ignitors, 2 stages
(which allows a secondary MODGAS-XWR2), and (4) 2 modulating, 1
ignitor, 1 stage (which allows a secondary MODGAS-XWR2).
NOTE: The Primary/Secondary conguration is not supported
when using the VCM-X E-BUS Controller.
The status screen displaying the stage status will show the current heat
stage of all heat stages on the unit. For example, if two stages are active
on the MODGAS-XWR2 and two stages are active on the main control
board, the current heat stage displayed will show HEAT STAGE 4.