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AAON ASM02780 User Manual

AAON ASM02780
112 pages
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Pioneer Gold 3.0 Controller
Technical Guide
Pioneer Gold Controller Code: SS1128/DT005092-001, Version 2.09 and up
Bootloader: Version 1.04 and up; I/O Board: Version 1.01 and up
Pioneer Gold Touchscreen Temp and Humidity Sensor: Version 2.03 and up
Prism 2 Software: Version 5.04 and up
Electric Heat Expansion Module Code: Version 1.0
Used with AAON WSHP WV Series Vertical and WH Series Horizontal

Table of Contents

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AAON ASM02780 Specifications

General IconGeneral
BrandAAON
ModelASM02780
CategoryController
LanguageEnglish

Summary

Safety Precautions and Warnings

Qualified Installer Requirements

Emphasizes that installation and service must be done by trained, qualified personnel.

Electrical Hazard Warnings

Details risks of electric shock, fire, or explosion during equipment servicing.

Grounding Requirements

Stresses compliance with electrical codes for all field-installed wiring and proper grounding.

Wiring and Electrical Specifications

Wiring Best Practices

Covers general wiring practices and electrical/environmental requirements for the controller and heat board.

Wiring Implementation and Power-Up

Detailed Wiring Considerations

Details crucial wiring steps, wire size, connections, and code compliance.

Controller Input/Output Maps

Controller I/O Maps

Details digital, analog, and touchscreen inputs and digital/analog outputs for the controller.

Pioneer Gold Controller Wiring Diagram

Controller Wiring Diagram

Provides a detailed wiring diagram for the Pioneer Gold Controller, including terminal connections.

Electric Heat Board Wiring and Components

Electric Heat Board Components and Wiring

Illustrates and explains the components and wiring for the Pioneer Gold Electric Heat Board.

Touchscreen Sensor Wiring Details

Touchscreen Sensor Wiring Diagram

Shows the wiring connections for the Pioneer Gold Touchscreen Space and Humidity Sensor.

Controller Input/Output Function Descriptions

Controller Input/Output Function Descriptions

Describes the function of each input and output terminal on the Pioneer Gold Controller.

Controller Input/Output Signal Details

Thermostat and Control Signal Input Details

Details thermostat calls (O, DH, W1) and other control inputs like ALM, HWT, WSE, EWT.

Controller Output Signal Descriptions

Explains the function of output signals such as FAN, RV, Y1, SFS, HGRH, MV, and HPS.

Input/Output Functionality Descriptions

Supply Fan Operation: Space/Room Sensor Control

Compressor Operation: Space/Room Sensor Control

Compressor Operation Logic

How compressors operate based on space temperature, cooling/heating setpoints, and deadbands.

Reversing Valve and Electric Heat Operation Details

Compressor Operation

Explains compressor operation, staging, and alarm impact when controlled by a thermostat.

Reversing Valve Operation

Details reversing valve operation for single and two-stage compressors under thermostat control.

Electric Heat Operation

Details the use of W1 output for external duct heaters and integral electric heat stages.

Waterside Economizer (WSE) Operation

Explains WSE operation modes (Off, Cool Only, Heat Only, Dual) and freeze protection.

Dehumidification and Economizer Operation Modes

Thermostat Controlled Operations

Supply Fan Operation: Thermostat Control

How the thermostat controls random start delay, occupancy, and supply fan operation.

Thermostat Controlled Economizer and Dehumidification

Heat Only Operation

How WSE functions as a heating stage and its interaction with compressor and water temperature.

Dehumidification Operation

How dehumidification mode is enabled, priority, and transitions to Cooling/Heating under thermostat control.

Automatic Reset Alarm Descriptions

Lock-Out Alarm Conditions and Clearing

Controller Diagnostics via LEDs

Using LEDs to Verify Operation

Explains how to use controller LEDs to verify operation and troubleshoot issues.

Controller LED Locations and Functions

LED Locations on Controller Board

Identifies the locations of various LEDs on the Pioneer Gold Controller board.

Electric Heat Board LED Diagnostics

Using LEDs for Heat Board Operation

Explains how to use LEDs on the Electric Heat Board to verify operation and troubleshoot.

Pressure Transducer Testing Procedures

Suction Pressure Transducer Testing

Provides instructions and charts for testing the suction pressure transducer.

Discharge Pressure Transducer Testing

Provides instructions and charts for testing the discharge pressure transducer.

Temperature Sensor Testing Procedures

Type III 10K Ohm Temp Sensor Testing

Details how to test Type III 10K ohm thermistor sensors using voltage and resistance tables.

Freeze Protection Setpoints with Glycol %

LLT Sensor Freeze Protection

Lists default activation and alarm release setpoints for the LLT sensor based on glycol percentage.

LWT Sensor Freeze Protection

Lists default activation and alarm release setpoints for the LWT sensor based on glycol percentage.

BACnet Legacy MS/TP Network Connection

BACnet MS/TP Network Wiring

Illustrates the wiring diagram for connecting the Pioneer Gold Controller to a BACnet MS/TP network.

BACnet Legacy Analog Value Parameters

BACnet Legacy Analog Value Parameters (Continued)

BACnet Legacy Binary Value Parameters

BACnet Legacy Binary Value Parameters (Continued)

Binary Value Definitions (Continued)

Continues the list of BACnet® Binary Values (BV), including occupancy and alarm status points.

BACnet MS/TP and IP Network Connection

Network Connection Diagram

Shows how to connect the controller to MS/TP or IP BACnet® networks.

BACnet MS/TP and IP Analog Input Parameters

Analog Input Descriptions

Lists BACnet® Analog Inputs (AI) with their point numbers, names, descriptions, and units.

BACnet MS/TP and IP Analog Value Parameters

Analog Value Definitions

Lists BACnet® Analog Values (AV) for MS/TP and IP, including setpoints and configuration parameters.

BACnet MS/TP and IP Analog Value Parameters (Continued)

Analog Value Definitions (Continued)

Continues the list of BACnet® Analog Values (AV), covering setpoints and mode configurations.

BACnet MS/TP and IP Binary Input Parameters

Binary Input Descriptions

Lists BACnet® Binary Inputs (BI) with their point numbers, names, and descriptions.

BACnet MS/TP and IP Binary/Multi-State Parameters

Binary Value Definitions

Lists BACnet® Binary Values (BV) for MS/TP and IP, defining occupancy and control states.

MODBUS Communication Setup

MODBUS TRU Connection Diagram

Shows the wiring diagram for connecting the Pioneer Gold Controller via MODBUS RTU to a BMS.

MODBUS Coil and Discrete Input Point Definitions

MODBUS Coil Points

Lists MODBUS Coil points with their type, function codes, address, and description.

MODBUS Discrete Input Points

Lists MODBUS Discrete Input points with their type, function codes, address, and description.

MODBUS Discrete Input Point Definitions (Continued)

MODBUS Discrete Input Points (Continued)

Continues the list of MODBUS Discrete Input points, detailing alarm and status indications.

MODBUS Input Register Point Definitions

MODBUS Input Register Descriptions

Lists MODBUS Input Register points with their type, function codes, address, unit, and description.

MODBUS Holding Register Point Definitions

MODBUS Holding Register Descriptions

Lists MODBUS Holding Register points for setpoints and parameters with their details.

MODBUS Holding Register Point Definitions (Continued)

MODBUS Holding Register Descriptions (Continued)

Continues the list of MODBUS Holding Register points, covering fan speed and offset settings.

Manager Settings Screen Access

Manager Settings Access

How to access the Manager Settings Screen and its password protection.

Administrator Settings Screen Access

Administrator Settings Overview

Details the Administrator Settings Screen, including its password protection and available functions.

Administrator Setup Guide Walkthrough

Step 1-2: Initial Login and Password Setup

Instructions for initial administrator login and changing passwords for security.

Step 3-7: Core Controller Configuration

Steps for setting date/time, schedules, configurations, setpoints, and network settings.

Logging In and Password Management Procedures

Accessing Touchscreen Settings Screens

How to log into settings screens using manager or administrator passwords.

Editing Touchscreen Passwords

Instructions for changing manager and administrator passwords, including security warnings.

Setting Touchscreen Schedules

Accessing Operating Schedule Settings

How to access the schedule setup menu and configure operating schedules.

Schedule Configuration Options Menu

Configuration Menu Settings

Accessing Configuration Screens

How to access and navigate the configuration menus.

Advanced Configuration Options

Compressor, WSE, and Electric Heat Settings

Configuration for compressor control, waterside economizer, and electric heat.

Dehumidification, Desuperheater, and Interlock Settings

Settings for dehumidification, desuperheater, and compressor interlock inputs.

Accessing Touchscreen Setpoints

Setpoint Screen Navigation

How to navigate between different setpoint screens and categories.

Touchscreen Setpoint Values and Defaults

Cooling, Heating, and Dehumidification Setpoints

Details for cooling, heating, and dehumidification setpoint parameters.

Updating Firmware and Setpoints Using USB

USB Screen Functions and Firmware Update

Overview of USB screen and steps for updating controller firmware.

Bootloader Update and Setpoint Management

Instructions for updating bootloader and managing setpoints via USB.

Network Information Setup

Network Information Screens Access

How to access network setup screens from the Administrator Settings.

RS485 Protocol Configuration

Setting up protocols (MODBUS, WattComm, BACnet® MS/TP) and related parameters like Baud Rate and MAC Address.

IP Protocol Configuration

Setting up BACnet® IP protocol and related network parameters like IP Address and Subnet Mask.

Network Configuration Details

Input Status Display

Input Screens Overview

Explains how to access and view input status across four screens.

Output Status Display

Outputs Screens Overview

Explains how to access and view output status across two screens.

Viewing Touchscreen Alarms

Prism 2 Software Overview

Controller Status Screen

Controller Setpoint Screens

Configurations and Settings

Administrative Functions and Setpoint Management

Setting Schedules and Holidays

Schedule and Holiday Management

Alarms and Trend Logs

Pioneer Gold Controller Trend Logs

Trend Log Bit String Decoding

CommLink 5 Connection

IP Module Connection

USB-Link 2 Connection

Touchscreen Sensor Overview

Overview and Features

Introduces the touchscreen sensor and lists its features.

Home Screen Navigation

Touchscreen Setpoint Configuration

Setpoint Values and Defaults

Economizer, Compressor, and Fan Setpoints

Setpoints for economizer, compressor operation, and supply fan speed.

Additional Touchscreen Setpoint Values

Holidays Schedule Configuration

Occupancy and Setpoint Override Options

Touchscreen Sensor Calibration Procedure

Improving Data Signal Integrity

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