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ABB ACS880+N5350 User Manual

ABB ACS880+N5350
247 pages
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ABB INDUSTRIAL DRIVES
ACS880+N5350 cooling tower drives
User’s guide

Table of Contents

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ABB ACS880+N5350 Specifications

General IconGeneral
TypeDC Drive
SeriesACS880
ModelN5350
Power Range315 to 5220 kW
Power rating315 to 5220 kW

Summary

Chapter 1 Introduction

1.1 Getting Assistance from ABB

Contact your local ABB representative for technical assistance and support.

1.2 Safety Notices

Contains essential safety instructions to prevent injury or damage when installing or operating the drive.

1.2.1 Safety in Installation and Maintenance

Electrical safety precautions for installing and maintaining the drive, including capacitor discharge.

1.2.2 General Safety

General safety guidelines for handling, operating, and maintaining the drive unit.

1.2.3 Safe Start-Up and Operation

Safety instructions for initial drive startup and operational procedures to prevent hazards.

Chapter 2 Product Familiarization

2.1 Overview

Introduction to the ACS880+N5350 drive, its design for cooling tower fans, and capabilities.

2.2 Standards

Lists the standards to which the ACS880+N5350 drives have been designed and tested.

2.3 Usage

Specifies the intended usage of the ACS880+N5350 with specific Baldor RPM AC motors.

2.4 Enclosure

Details the drive's enclosure type (UL Type 1, IP21) and installation environment requirements.

2.4.1 Layout (IP21, UL Type 1)

Illustrates the physical layout and components of the standard IP21 drive enclosure.

2.5 Connections

Describes the segmentation of connections into Power and Control, and conduit mounting.

2.5.1 Main Circuit

Diagram and description of the drive's main circuit components: Rectifier, DC link, Inverter, Brake chopper.

2.5.2 Overview of Power and Control Connections

Diagram illustrating power and control interfaces, including option module slots.

2.5.3 External Control Connection Terminals

Layout diagram of external control connection terminals and their descriptions.

2.6 Type Designation Label

Explanation of the information contained on the type designation label for unit identification.

2.7 Type Designation Key

Key to understanding the drive's type designation code and its various options.

Chapter 3 Ratings

3.1 Ratings

Provides electrical ratings, model numbers, and frame sizes for standard ACS880+N5350 models.

3.2 Losses, Cooling Data and Noise

Presents data on drive losses, cooling airflow requirements, heat dissipation, and noise levels.

Chapter 4 Terminal Specifications

4.1 Power Wire Gauge Range Specifications

Specifies wire gauge ranges for power connections based on catalog number and frame size.

4.2 Power Tightening Torque Specifications

Details power terminal tightening torque specifications for various frame sizes and connections.

4.3 Control Wire Gauge and Tightening Torque

Provides specifications for control wire gauge and tightening torque values.

Chapter 5 Power Wiring

5.1 Grounding the Control

Essential instructions for proper grounding of the drive to ensure safety and reduce interference.

5.2 Incoming Power

Specifies the power ratings for the ACS880+N5350 and requirements for incoming power.

5.3 Protecting the Drive and Input Power Cable in Short-Circuits

Guidance on protecting the drive and input cable using fuses against short-circuit situations.

5.4 Wire Sizing and Fuses

Tables to guide wire gauge selection and input fuse recommendations based on maximum continuous current.

5.5 Motor Connections

Wiring requirements for connecting the motor to the drive, including ground wire specifications.

5.5.1 Protecting the Motor Insulation and Bearings

Information on protecting motor insulation and bearings from drive output pulses and currents.

Chapter 6 Control Wiring

6.1 Motor Thermostat

Details on connecting motor thermostats for overtemperature sensing to terminals XD24-1 and XD24-2.

6.2 Digital Inputs

Describes the 9 digital inputs for fan control and their connection terminals (XD24, XD10, XDI).

6.3 Analog Inputs

Information on the analog input for controlling cooling tower fan speed and potentiometer connection.

6.4 ACS880+N5350 Relay Outputs

Details the three Form-C relay outputs for reporting internal states and their parameter selection.

6.5 ACS880+N5350 Analog Outputs

Describes the two analog outputs for indicating signals like motor speed and torque.

Chapter 7 Applying Power Quick Install Guide

7.1 Select the Power Cables

Guidance on selecting power cables according to local regulations and nominal current.

7.2 Ensure Proper Cooling

Information on drive losses, cooling airflow, and allowed operating temperature range.

7.3 Protect the Drive and Input Power Cable

Instructions for protecting the drive and input power cable, referencing fuse operating time.

7.4 Check the Insulation of the Input and Motor Cables and the Motor

Guidance on checking insulation resistance of cables and motor before connecting to the drive.

7.5 Connect the Power Cables

Step-by-step instructions for connecting the power cables to the drive and motor.

7.6 Connect the Control Cables

Instructions for connecting control cables, including grounding of shields and conductors.

7.7 Default I/O Connections

Diagram illustrating default I/O connections for the 2-wire mode of the ACS880+N5350.

7.8 UL Checklist

Checklist for UL compliance, covering environment, temperature, circuit protection, and cabling.

Chapter 8 Keypad and Programming

8.1 Installation and Start-Up

Procedure for installing and performing the first-time startup of the Assistant control panel.

8.1.1 Installation

Instructions on how to attach the control panel directly to the drive or use a separate mounting kit.

8.1.2 First Start-Up

Step-by-step guide for the initial startup of the control panel, including language selection.

8.2 Control Panel Overview

Description of the Assistant control panel's display, keys, and main parts.

8.2.1 Display

Details the elements shown on the control panel's display in most views.

8.2.2 Keys

Description of the function of each key on the control panel.

8.3 Local Control vs. Remote Control

Explanation of how to switch between keypad control (Local) and terminal strip/network control (Remote).

8.4 Basic Operation

Overview of basic operations, user interface components, and common user tasks.

8.4.1 User Interface Overview

Description of the main components of the user interface: Home view, main Menu, Options, Help.

8.4.2 Control Panel Navigation

Instructions on using arrow keys and softkeys for navigating the control panel interface.

8.4.3 Home View

Description of the Home view, used for monitoring drive status and signals.

8.4.5 Common User Tasks

Lists common user tasks and provides instructions on how to complete them.

8.4.5.1 Basic Operation of the Drive

Instructions for starting, stopping, setting references, and changing motor rotation direction.

8.4.5.2 Parameters

Tasks related to managing parameters: choosing, viewing, editing, adding, and restoring defaults.

8.4.5.3 System Information and Help

How to access help, view control panel version, and drive information.

8.4.5.4 Faults and Warnings

Guidance on viewing, hiding, and resetting faults and warnings.

8.4.5.5 Basic Settings and Assistants

Tasks for adjusting display settings, language, time, and launching assistants.

Chapter 9 Operating Modes

9.1 2-Wire Operating Mode (Default)

Description and connection diagram for the 2-Wire Operating Mode.

9.2 3-Wire Operating Mode

Description and connection diagram for the 3-Wire Operating Mode.

9.3 Process Control (PID) Operating Mode

Details on the Process Control (PID) mode for auxiliary closed loop control.

9.4 Fieldbus Operating Mode

Information on connecting to an external control system via fieldbus adapters or embedded port.

9.4.1 Using Fieldbus Adapter Modules for Control of the Drive

Configuration steps for using Fieldbus Adapter Modules for drive control.

9.4.2 Using the Embedded Fieldbus Port to Control the Drive

Configuration steps for using the Embedded Fieldbus Port for drive control via Modbus RTU.

Chapter 10 Additional Setup

10.1 Trickle Current Heating

Feature to maintain motor power during standby, preventing moisture and aiding de-icing.

10.1.1 Parameter Settings

Details on parameters for Trickle Current Enable, Power, and Delay Time.

10.1.2 CTDD Assistant Access

Accessing Trickle Current setup through the CTDD startup assistant.

10.2 Critical Speed Function

Functionality to avoid operation at points of mechanical resonance using frequency avoidance bands.

10.3 De-Ice Function

Cooling tower function to run at low speed in reverse to prevent ice buildup.

10.3.1 De-Ice Parameter Settings

Parameters for De-Ice Enable, Speed, and Run Time.

10.3.2 CTDD Assistant Access

Accessing De-Ice function setup through the CTDD startup assistant.

10.4 Advanced Drive Settings

Information on advanced drive functions like PID and Fieldbus control.

10.4.1 Access Levels

Explanation of access levels based on CTDD USER, Fieldbus, or Expert Commissioner.

10.4.2 Access Level Flow Diagram

Diagram illustrating the flow for accessing different drive settings based on access level.

10.4.3 Access Level Indication

How the display indicates the current access level with a key symbol.

Chapter 11 Example Connection Diagrams

11.1 ACS880+N5350 2-Wire Operating Mode Example

Example diagram for controlling the fan using 2-Wire Operating Mode with a manual disconnect switch.

11.1.1 Manual Motor Disconnect Switch

Diagram showing a 3-position manual disconnect switch for 2-Wire mode.

11.2 ACS880+N5350 3-Wire Operating Mode Example

Example diagram for controlling the fan using 3-Wire Operating Mode with a manual disconnect switch.

11.2.1 Manual Motor Disconnect Switch

Diagram illustrating a 3-position manual disconnect switch for 3-Wire mode.

11.3 Motor Contactor or Shorting Contactor Examples

Examples of configurations for manual motor disconnect or power-off fail-safe shorting contactors.

11.3.1 Manual Motor Disconnect Switch

Diagram for a remotely located motor disconnect switch.

11.3.2 Shorting Contactor

Diagram illustrating the preferred usage of a shorting contactor.

Chapter 12 Startup Assistant & Parameters

12.1 Startup Assistants Guide for ACS880+N5350

Guide to basic startup assistants for motor data, ID run, and ACS880+N5350 program setup.

12.1.1 Motor Data and ID Run

Procedure for initial startup, including motor data setup, language, and ID run.

12.1.2 Drive Assistant

Details on the cooling tower application assistant (CTDD Setup) for drive setup.

12.2 Level 1 Parameters (Advanced Prog, Level 1 Blocks)

Definitions of Level 1 parameters, covering actual values, input references, and warnings/faults.

Chapter 13 Troubleshooting

13.1 Warnings and Faults

Explanation of how warnings and faults are annunciated, stopped, and reset.

13.1.1 Pure Events

Information on pure events recorded in the drive's event log.

13.1.2 Editable Messages

How to edit warning and fault message text and add instructions.

13.2 Warning/Fault History

Accessing and understanding the drive's warning and fault history.

13.2.1 Event Log

Details on how indications are stored in the event log with timestamps.

13.2.2 Auxiliary Codes

Explanation of auxiliary codes that help pinpoint troubleshooting problems.

13.2.3 Parameters that Contain Warning/Fault Information

Information on parameters storing active and past fault/warning data.

13.3 Warning Messages

List of warning messages, their causes, and recommended actions.

13.4 Fault Messages

List of fault messages, their causes, and recommended troubleshooting actions.

Appendix A Technical Specifications

A.1 ACS880+N5350 Technical Data

Comprehensive technical data for the ACS880+N5350, including power, motor, and control unit specifications.

A.2 Derating

Information on derating factors for ambient temperature, altitude, and low noise control mode.

A.2.1 Ambient Temperature Derating

Details on how ambient temperature affects rated output current and derating calculations.

A.2.2 Altitude Derating

Guidance on derating continuous output currents based on altitude above sea level.

A.2.3 Low Noise Control Mode Derating

Information regarding derating of motor and braking powers when using low noise control mode.

Appendix B Dimensions

B.1 Dimensions, Weights and Free Space Requirements

Table and diagrams detailing dimensions, weights, and required free space for different frame sizes.

Appendix C CE Guidelines

C.1 Applicable Standards

Lists applicable standards for CE compliance, including Low Voltage and EMC Directives.

C.2 CE Marking

Explanation of the CE mark and its verification of compliance with European directives.

C.2.1 Compliance with the European Low Voltage Directive

Verification of compliance with the European Low Voltage Directive according to EN 60204-1 and EN61800-5-1.

C.2.2 Compliance with the European EMC Directive

Information on EMC Directive requirements for immunity and emissions, referencing EN61800-3:2004.

C.2.3 Compliance with the European RoHS Directive

Explanation of the RoHS Directive regarding restriction of hazardous substances.

C.2.4 Compliance with the European Machinery Directive

Details on the drive's compliance with the Machinery Directive as a safety component.

C.3 Compliance with the EN 61800-3:2004

Guidelines for compliance with the EMC standard EN 61800-3:2004, including categories C2, C3, C4.

C.3.2 Category C2

Provisions for Category C2 drive compliance with EMC standard EN 61800-3:2004.

C.3.3 Category C3

Provisions for Category C3 drive compliance with EMC standard EN 61800-3:2004.

C.3.4 Category C4

Provisions for Category C4 drive compliance with EMC standard EN 61800-3:2004.

C.4 UL Marking

Information on cULus Listed UL Type 1 (IP21) and UL Type 12 (IP55) drives.

C.4.1 UL Checklist

Checklist for UL compliant installations, covering environment, temperature, and circuit protection.

Appendix D Mechanical Installation

D.1 Safety

Safety warning for frame sizes R6-R9 regarding lifting and potential overturning hazards.

D.2 Examining the Installation Site

Requirements for the installation site, including orientation, ventilation, and surrounding space.

D.3 Necessary Tools

List of essential tools required for drive installation, such as drills and screwdrivers.

D.4 Moving the Drive

Instructions on how to safely move the drive package to the installation site.

D.5 Unpacking and Examining the Delivery (Frames R1 to R5)

Illustration and list of items in the transport package for frames R1 to R5.

D.5.1 Frame R5 Cable Entry Box (IP21, UL Type 1)

Illustration showing the contents of the cable entry box package for Frame R5.

D.6 Unpacking and Examining the Delivery (Frames R6 to R9)

Illustration and list of items in the transport package for frames R6 to R9.

D.6.1 Frame R6 Cable Entry Box (IP21, UL Type 1)

Illustration showing the contents of the cable entry box package for Frame R6.

D.6.2 Frame R7 Cable Entry Box (IP21, UL Type 1)

Illustration showing the contents of the cable entry box package for Frame R7.

D.6.3 Frame R8 Cable Entry Box (IP21, UL Type 1)

Illustration showing the contents of the cable entry box package for Frame R8.

D.6.4 Frame R9 Cable Entry Box (IP21, UL Type 1)

Illustration showing the contents of the cable entry box package for Frame R9.

D.7 Installing the Drive

General instructions for installing the drive, with specific steps for different frame types.

D.7.1 Frames R1 to R4

Step-by-step instructions for mounting frames R1 to R4.

D.7.2 Frames R4 and R7 (UL Type 12)

Specific installation instructions for UL Type 12 frames R4 and R7.

D.7.3 Frames R5 and R9 without Vibration Dampers

Installation instructions for frames R5 and R9 without vibration dampers.

D.8 Cabinet Installation

Reference to a supplement for cabinet installation instructions.

Appendix E ModbusTCP Setup

E.1 ACS880 Cooling Tower Drive

Section dedicated to setting up the ACS880 Cooling Tower Drive for Modbus TCP communication.

E.1.1 Modbus TCP Setup

Step-by-step guide for configuring the ACS880 for monitoring and control over Modbus TCP.

Appendix F Modbus RTU Setup

F.1 ACS880 Cooling Tower Drive

Section dedicated to setting up the ACS880 Cooling Tower Drive for Modbus RTU communication.

F.1.1 Modbus RTU Serial Communication Setup using built-in D2D (drive to drive) port

Guide for setting up Modbus RTU serial communication using the built-in D2D port.

Appendix G Ethernet/IP Setup

G.1 ACS880 Cooling Tower Drive

Section dedicated to setting up the ACS880 Cooling Tower Drive for Ethernet/IP communication.

G.1.1 Ethernet/IP Setup

Step-by-step guide for configuring the ACS880 for monitoring and control over Ethernet/IP.

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