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ABB FPTC-02 User Manual

ABB FPTC-02
96 pages
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ABB INDUSTRIAL DRIVES
FPTC-02 ATEX-certified thermistor
protection module, Ex II (2) GD (option
+L537+Q971) for ACS880 drives
User's manual

Table of Contents

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ABB FPTC-02 Specifications

General IconGeneral
ABB Type DesignationFPTC-02
ManufacturerABB
Input Voltage24 V DC
Protection ClassIP20
Weight0.2 kg

Summary

Safety Instructions

Use of Warnings and Notes

Explains symbols and notes for safety. Crucial for understanding manual warnings.

ATEX-Certified Motor Thermal Protection Functions

Safety regulations for ATEX-certified functions in explosive atmospheres.

Electrical Safety Precautions

Essential steps for safe electrical work on drive, motor, and cables.

Introduction to the Manual

Applicability

Specifies the FPTC-02 module and SMT function covered by this manual.

Compatibility

Lists ACS880 drives and modules compatible with the FPTC-02 module.

Target Audience

Identifies intended users for installing, starting up, and servicing the module.

Exclusion of Liability

Clarifies responsibilities for system implementation, verification, and validation.

Related Manuals

Lists other ABB manuals relevant for drive and option information.

Terms and Abbreviations

Defines technical terms and abbreviations used throughout the manual.

Hardware Description

Product Overview

General description of the FPTC-02 module and its ATEX certification.

Operation Basics

Explains XFLT (Fault) and XWRN (Warning) inputs for SMT and warning functions.

Layout

Illustrates physical components and terminal designations of the FPTC-02 module.

Markings

Details the type designation label and ATEX markings on the module.

Drive Option +Q971

Information on the FPTC-02 module as a factory-installed option (+Q971).

SMT Function

Explains how the SMT function's ATEX classification is indicated.

Option Description and Instructions

Overview

Introduces the SMT function and its connection with FPTC-02 and FSO modules.

Drives and Modules

Availability as option or kit and user installation steps for ACS880.

Cabinet-Built Drives

Lists factory-installed option codes for cabinet drives with FPTC-02.

ATEX-Certified Safe Disconnection Function

ATEX certification requirements for STO function as Safe disconnection.

Commissioning in Hazardous Areas

Guidance on commissioning drives for motors in hazardous ATEX environments.

Resetting the Safety Function

Manual reset procedure required by ATEX/Ex regulations for safety functions.

Indications of the Safety Function

How safety function status is indicated via LEDs and drive messages.

Fault Reaction Function

How FPTC-02, STO, and FSO modules handle faults and system behavior.

Mechanical Installation

Necessary Tools and Instructions

Lists required tools and general instructions for mechanical installation.

Unpacking and Examining the Delivery

Steps for checking package contents and condition upon delivery.

Installing the Module

Step-by-step guide for physically mounting the FPTC-02 module.

Electrical Installation

Warnings

General safety warnings applicable to electrical installation work.

Necessary Tools and Instructions

Lists tools and general guidelines for electrical installation procedures.

General Wiring Instructions

Essential guidelines for wiring the module in ATEX environments.

Terminal Designations

Identifies the marking and function of each terminal on the module.

Wiring

Introduces different methods for connecting the FPTC-02 module to the drive.

Parameter Settings

Drive/Inverter Parameters

How to set drive parameters for safety functions using PC tools or control panel.

Switching Frequency Limitation

Parameter settings for switching frequency, especially for Ex motors.

Other Recommended Settings

Lists recommended parameters to enhance application safety.

FSO Module Parameters

Configuration of FSO module parameters when used with FPTC-02.

Start-up and Acceptance Test

Validation of Safety Functions

Emphasizes need for acceptance test to validate safety function operation.

Competence for Testing

Specifies competence requirements for personnel conducting acceptance tests.

Validation Procedure

Outlines steps and checklist for performing acceptance tests.

Acceptance Test Reports

Requirements for documenting and storing acceptance test results.

Acceptance Test Checklist

Checklist of actions and settings for the acceptance test procedure.

Fault Tracing

Reporting Problems and Failures

Instructions on how to report issues with safety functions to ABB.

FPTC-02 Module Replacement

Guidance on replacing a faulty FPTC-02 module; module is not repairable.

Fault and Warning Messages

Lists fault codes, causes, and actions for ACS880 control program messages.

Diagnostic LEDs

Explains the meaning of the diagnostic LEDs on the FPTC-02 module.

Maintenance

Safety Circuit Maintenance

Discusses checks and procedures for maintaining the safety circuit's operation.

Proof Test Interval

Defines intervals for periodic proof testing of safety functions as per standards.

Competence for Maintenance

Specifies competence requirements for maintenance and proof test activities.

Residual Risk

Discusses residual risks and the importance of informing operators.

Intentional Misuse

States that the safety circuit is not designed to protect against intentional misuse.

Decommissioning

Instructions for safely removing the module from service.

Technical Data

Dimension Drawing

Shows the physical dimensions of the FPTC-02 module in mm and inches.

Isolation Areas

Illustrates different isolation areas within the module for electrical safety.

Connections

Details specifications for connecting the motor thermistor and STO outputs.

Ambient Conditions

Refers to drive manual for environmental limits for safety functions.

Safety Data

Provides safety data and calculations for the SMT function, including SIL/PL.

Related Standards and Directives

Lists relevant standards and EU directives applicable to the product.

Compliance with European Machinery Directive

Explains how the function complies with the EU Machinery Directive.

Compliance with European ATEX Directive

Explains how the function complies with the EU ATEX Product Directive.

ATEX Certificate

Details the EU-Type Examination Certificate for ATEX compliance.

TÜV Nord Certificate

Presents the TÜV Nord certificate for the Safe Motor Temperature function.

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