ABB IRB 1200-7/0.7 - 1 Safety

Table of contents
9Overview of this manual ...................................................................................................................
16Product documentation ....................................................................................................................
18How to read the product manual ......................................................................................................
191 Safety
191.1 Safety information .............................................................................................
191.1.1 Limitation of liability .................................................................................
201.1.2 Requirements on personnel ......................................................................
211.2 Safety signals and symbols .................................................................................
211.2.1 Safety signals in the manual ......................................................................
231.2.2 Safety symbols on manipulator labels .........................................................
291.3 Robot stopping functions ....................................................................................
301.4 Installation and commissioning ............................................................................
331.5 Operation ........................................................................................................
341.6 Maintenance and repair ......................................................................................
341.6.1 Maintenance and repair ............................................................................
371.6.2 Emergency release of the robot axes ..........................................................
381.6.3 Brake testing ..........................................................................................
391.7 Troubleshooting ................................................................................................
401.8 Decommissioning ..............................................................................................
412 Installation and commissioning
412.1 Introduction to installation and commissioning .......................................................
422.2 Unpacking .......................................................................................................
422.2.1 Extra O-rings .........................................................................................
442.2.2 Protection covers ....................................................................................
452.2.3 Transportation bracket .............................................................................
492.2.4 Pre-installation procedure .........................................................................
552.2.5 Dimensions ............................................................................................
592.2.6 Working range ........................................................................................
622.2.7 Risk of tipping/stability .............................................................................
642.2.8 The unit is sensitive to ESD .......................................................................
652.3 On-site installation ............................................................................................
652.3.1 Lifting robot with roundslings ....................................................................
702.3.2 Lifting and turning a suspended mounted robot ............................................
712.3.3 Manually releasing the brakes ...................................................................
742.3.4 Orienting and securing the robot ...............................................................
782.3.5 Setting the system parameters for a suspended or tilted robot .........................
832.3.6 Loads fitted to the robot, stopping time and braking distances .........................
842.3.7 Fitting of equipment on the robot ...............................................................
842.3.7.1 Introduction to fitting of equipment .................................................
852.3.7.2 Holes for fitting extra equipment ....................................................
922.3.7.3 Fitting tools on Hygienic robots ......................................................
942.4 Installation of options .........................................................................................
942.4.1 Installing the signal lamp on IRC5 robots .....................................................
972.4.2 Installing the signal lamp for OmniCore robots ..............................................
992.5 Restricting the working range ..............................................................................
992.5.1 Axes with restricted working range .............................................................
1002.5.2 Mechanically restricting the working range ...................................................
1052.6 Making robot ready for operation ..........................................................................
1052.6.1 Additional installation procedure, Clean Room ..............................................
1062.7 Electrical connections ........................................................................................
1062.7.1 Robot cabling and connection points ..........................................................
1112.7.2 Customer connections .............................................................................
1142.8 Start of robot in cold environments ......................................................................
Product manual - IRB 1200 5
3HAC046983-001 Revision: S
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