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Air Techniques 6D - User Manual

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Laskin Nozzle Generator
6D
Operation and Maintenance
Manual

Table of Contents

Questions and Answers

Summary

Introduction and Precautions

Scope of Manual

Overview of manual coverage including specifications, features, operation, maintenance, and troubleshooting.

Definitions of Safety Symbols

Defines warning, caution, and note symbols used throughout the manual for safety and operational guidance.

Intended Use and Application

Specifies the product's designed application for introducing aerosol during leak testing and high efficiency filter tests.

User Responsibilities

Outlines the user's obligations, including understanding the manual, system principles, proper usage, and maintenance.

Important Safety Precautions

Highlights critical safety warnings, such as shipping hazards, emphasizing draining the unit before transport.

Aerosol Generator Overview

How the Generator Operates

Explains the generator's function, including air compression, Laskin nozzles, oil bath atomization, and user controls for aerosol output.

Unpacking and Initial Setup

Unpacking the Generator

Instructions for carefully removing the generator and accessories from the shipping container and reporting any damage.

Initial Setup Procedure

Guidance on installing the elbow fitting and sanitary flange for improved ergonomics and aerosol output characteristics.

Front Panel Features and Controls

Detailed description of the generator's front panel features, including power switch, jet control, and pressure gauge.

Rear Panel Features and Ports

Description of the generator's rear panel features, including fill port, output port, and drain port.

Side Panel Features

Description of the generator's side panel feature, the liquid level indicator.

Operating Instructions

Pre-Use Check-out Procedure

Essential inspections to perform before starting the generator, ensuring proper function and safety.

Filling the Aerosol Reagent Reservoir

Step-by-step instructions on how to properly fill the generator's reagent reservoir, including fill level and cap replacement.

Aerosol Generation Process

Guidance on operating the generator to produce aerosol, adjusting concentration, and managing jet selection.

Shutdown and Transportation

Instructions for safely shutting down the generator and preparing it for transportation, including stacking guidelines.

Changing Aerosol Reagents

Procedure for safely switching between different liquid aerosol reagents, involving purging the system with denatured alcohol.

Preventative Maintenance Schedule

Routine maintenance tasks to perform after each use to ensure optimal unit performance and longevity.

Maintaining and Servicing the Generator

Replacing the Pressure Gauge

Detailed procedure for safely removing and replacing the generator's pressure gauge using a replacement kit.

Specifications

Physical Characteristics

Details dimensions, weight, liquid aerosol reagent capacity, and nozzle output pressure of the generator.

Operational Requirements

Lists power requirements (voltage, frequency, amperage), compatible aerosol reagents, and duty cycle specifications.

Operating Conditions

Specifies acceptable ambient temperature, pressure, humidity, and storage requirements for the generator.

Aerosol Generation Details

Covers generation method, nozzle design compliance, aerosol output standards, and output connection type.

Compliance Information

Details FCC, Industry Canada, EMC, and safety compliance standards for the generator.

Spare Parts List

Spare Parts List

Provides a list of available spare parts for the generator, including part numbers for cords, plugs, brackets, manuals, and kits.

Aerosol Output Calculation

Laskin Nozzle Jet Aerosol Output Calculation

Explains how to calculate aerosol concentration based on jet selection, nozzle pressure, reagent type, and dilution air.

Troubleshooting Guide

Troubleshooting Common Issues

A table listing common symptoms, probable causes, and suggested remedies for issues like no aerosol output or failure to reach pressure.

Contacting ATI

Technical and Application Support

Provides contact information for technical assistance, application support, and general inquiries via phone and email.

Customer Service Information

Lists information needed when contacting customer service for returns or service, including part numbers and order details.

Warranty Information

Warranty Details and Limitations

Details the manufacturer's warranty terms, duration, limitations, and conditions for repair or replacement of defective equipment.

Service Policy and Returns

Outlines the company's policy for handling product returns, inspections, and customer service for malfunctions or defects.

Manual Revision History

Revision History

Records the revision history of the operation and maintenance manual, including dates and notes for each revision.

Summary

Introduction and Precautions

Scope of Manual

Overview of manual coverage including specifications, features, operation, maintenance, and troubleshooting.

Definitions of Safety Symbols

Defines warning, caution, and note symbols used throughout the manual for safety and operational guidance.

Intended Use and Application

Specifies the product's designed application for introducing aerosol during leak testing and high efficiency filter tests.

User Responsibilities

Outlines the user's obligations, including understanding the manual, system principles, proper usage, and maintenance.

Important Safety Precautions

Highlights critical safety warnings, such as shipping hazards, emphasizing draining the unit before transport.

Aerosol Generator Overview

How the Generator Operates

Explains the generator's function, including air compression, Laskin nozzles, oil bath atomization, and user controls for aerosol output.

Unpacking and Initial Setup

Unpacking the Generator

Instructions for carefully removing the generator and accessories from the shipping container and reporting any damage.

Initial Setup Procedure

Guidance on installing the elbow fitting and sanitary flange for improved ergonomics and aerosol output characteristics.

Front Panel Features and Controls

Detailed description of the generator's front panel features, including power switch, jet control, and pressure gauge.

Rear Panel Features and Ports

Description of the generator's rear panel features, including fill port, output port, and drain port.

Side Panel Features

Description of the generator's side panel feature, the liquid level indicator.

Operating Instructions

Pre-Use Check-out Procedure

Essential inspections to perform before starting the generator, ensuring proper function and safety.

Filling the Aerosol Reagent Reservoir

Step-by-step instructions on how to properly fill the generator's reagent reservoir, including fill level and cap replacement.

Aerosol Generation Process

Guidance on operating the generator to produce aerosol, adjusting concentration, and managing jet selection.

Shutdown and Transportation

Instructions for safely shutting down the generator and preparing it for transportation, including stacking guidelines.

Changing Aerosol Reagents

Procedure for safely switching between different liquid aerosol reagents, involving purging the system with denatured alcohol.

Preventative Maintenance Schedule

Routine maintenance tasks to perform after each use to ensure optimal unit performance and longevity.

Maintaining and Servicing the Generator

Replacing the Pressure Gauge

Detailed procedure for safely removing and replacing the generator's pressure gauge using a replacement kit.

Specifications

Physical Characteristics

Details dimensions, weight, liquid aerosol reagent capacity, and nozzle output pressure of the generator.

Operational Requirements

Lists power requirements (voltage, frequency, amperage), compatible aerosol reagents, and duty cycle specifications.

Operating Conditions

Specifies acceptable ambient temperature, pressure, humidity, and storage requirements for the generator.

Aerosol Generation Details

Covers generation method, nozzle design compliance, aerosol output standards, and output connection type.

Compliance Information

Details FCC, Industry Canada, EMC, and safety compliance standards for the generator.

Spare Parts List

Spare Parts List

Provides a list of available spare parts for the generator, including part numbers for cords, plugs, brackets, manuals, and kits.

Aerosol Output Calculation

Laskin Nozzle Jet Aerosol Output Calculation

Explains how to calculate aerosol concentration based on jet selection, nozzle pressure, reagent type, and dilution air.

Troubleshooting Guide

Troubleshooting Common Issues

A table listing common symptoms, probable causes, and suggested remedies for issues like no aerosol output or failure to reach pressure.

Contacting ATI

Technical and Application Support

Provides contact information for technical assistance, application support, and general inquiries via phone and email.

Customer Service Information

Lists information needed when contacting customer service for returns or service, including part numbers and order details.

Warranty Information

Warranty Details and Limitations

Details the manufacturer's warranty terms, duration, limitations, and conditions for repair or replacement of defective equipment.

Service Policy and Returns

Outlines the company's policy for handling product returns, inspections, and customer service for malfunctions or defects.

Manual Revision History

Revision History

Records the revision history of the operation and maintenance manual, including dates and notes for each revision.

Air Techniques 6D Specifications

General IconGeneral
BrandAir Techniques
Model6D
CategoryInverter
LanguageEnglish