Page 2 of 68
Table of Contents
Table of Contents ................................................................................................................ 2
Table of Figures .................................................................................................................. 4
Section 1: About This Manual ............................................................................................ 6
Who Should Attempt this Project? ................................................................................. 6
Tools you’ll need ............................................................................................................ 6
Helpful Tools .................................................................................................................. 6
Project Overview ............................................................................................................ 6
Important Safety Notes ................................................................................................... 7
About Components ......................................................................................................... 7
Recommended Solder ..................................................................................................... 7
Warranty ......................................................................................................................... 7
Section 2: About Building the Kit ...................................................................................... 8
Section 3: Building the Power Supply PCB ....................................................................... 9
Component Order............................................................................................................ 9
Install the Diodes .......................................................................................................... 10
Install the non-polarized Capacitors ............................................................................. 10
Install the Not so Tall Polarized Capacitors ................................................................. 11
Install the Fuse and Fuse Holder ................................................................................... 11
Install the Tall Polarized capacitors .............................................................................. 11
Install the Regulators and Heat Sinks ........................................................................... 12
Install the AGD-BGD jumper ....................................................................................... 13
Install the voltage select jumpers .................................................................................. 13
These Components Are Not Loaded ............................................................................. 14
Power Supply Inspection .............................................................................................. 15
Section 4: Chassis Assembly and Power Wiring .............................................................. 15
Protect your PR-101 ...................................................................................................... 15
Install the feet ................................................................................................................ 15
Install the IR Detector Window .................................................................................... 15
Install Back Panel Power Connectors and Front Panel Power Switch ......................... 17
Power Wiring ................................................................................................................ 18
Connecting the Chassis Ground ................................................................................ 22
Connect the Toroidal Transformer to the power supply ............................................... 23
Add Power Output wires to the power supply .............................................................. 24
12 Volt Ground wires................................................................................................ 24
12 Volt Power wires.................................................................................................. 25
5 Volt Power and Ground wires................................................................................ 26
Connect Power Input wires and install the Power Supply ............................................ 26
Prepare to Test the power supply .................................................................................. 27
Test the power supply ................................................................................................... 28
Section 5: Assembling the Controller ............................................................................... 29
Component Side ............................................................................................................ 29
Install the Resistors ....................................................................................................... 29
Install the non-polarized Capacitors ............................................................................. 30
Install the IC’s and Transistor ....................................................................................... 31
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