Page 2 of 80
Table of Contents
Table of Contents ................................................................................................................ 2
Table of Figures .................................................................................................................. 4
Section 1: About This Manual ............................................................................................ 7
Who Should Attempt this Project? ................................................................................. 7
Tools you’ll need ............................................................................................................ 7
Helpful Tools .................................................................................................................. 8
Project Overview ............................................................................................................ 8
Important Safety Notes ................................................................................................... 8
About Components ......................................................................................................... 8
Recommended Solder ..................................................................................................... 9
Warranty ......................................................................................................................... 9
Section 2: About Building the Kit .................................................................................... 10
Section 3: Building the Power Supply PCB ..................................................................... 11
Component Order.......................................................................................................... 11
Install the Diodes .......................................................................................................... 12
Install the non-polarized Capacitors ............................................................................. 12
Install the Not so Tall Polarized Capacitors ................................................................. 13
Install the Fuse and Fuse Holder ................................................................................... 13
Install the Tall Polarized capacitors .............................................................................. 13
Install the Regulators and Heat Sinks ........................................................................... 14
Install the AGD-BGD jumper ....................................................................................... 15
Install the voltage select jumpers .................................................................................. 15
These Components Are Not Loaded ............................................................................. 16
Power Supply Inspection .............................................................................................. 16
Section 4: Chassis Assembly and Power Wiring .............................................................. 17
Protect your PR-102 ...................................................................................................... 17
Install the feet ................................................................................................................ 17
Install the IR Detector Window .................................................................................... 17
Install Back Panel Power Connectors and Front Panel Power Switch ......................... 19
Power Wiring ................................................................................................................ 20
Connecting the Chassis Ground ................................................................................ 24
Connect the Toroidal Transformer to the power supply ............................................... 24
Add Power Output wires to the power supply .............................................................. 26
12 Volt Ground wires................................................................................................ 26
12 Volt Power wires.................................................................................................. 27
5 Volt Power and Ground wires................................................................................ 27
Connect Power Input wires and install the Power Supply ............................................ 28
Prepare to Test the power supply .................................................................................. 29
Test the power supply ................................................................................................... 30
Section 5: Assembling the Controller ............................................................................... 31
Component Side ............................................................................................................ 31
Install the Resistors ....................................................................................................... 31
Install the non-polarized Capacitors ............................................................................. 32
Install the IC’s and Transistor ....................................................................................... 33
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