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ALL-TEST PRO AT31 - User Manual

ALL-TEST PRO AT31
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©2011, ALL-TEST Pro, LLC rev 2011-11F
ALL-TEST Pro, LLC
ALL-TEST PRO® 31
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Summary

I. Introduction

II. Safety

III. ALL-TEST PRO 31 Kit Components

Kit Contents

Lists all necessary components included in the AT31 kit for electrical machinery testing.

Instrument Operation Overview

Describes the instrument's division into Input, Display, and Keypad sections for user interaction.

Input Section Description

Details the external connections and ports available on the ALL-TEST PRO® 31 instrument.

Display and Indicator Lights

Covers the instrument's display features including indicator lights and screen layout.

Display Screen Icons and Keypad Functionality

Explains display icons and the functions of the instrument's keypad.

Keypad Operation and Test Leads

Details keypad usage and proper connection of test leads.

IV. Testing a Three Phase Induction Squirrel Cage Motor

Testing Overview and Materials

Introduces testing procedures and lists the required equipment for three-phase motors.

Winding Test Procedure

Step-by-step guide for performing the winding test on three-phase motors.

Instrument Power On and Test Selection

How to turn on the AT31 and select the desired motor test from the main menu.

Test Data Interpretation Guidelines

Provides default frequencies and acceptable ranges for impedance, I/F, and phase angle.

Display Screens Explained

Details the information presented on Display Screen 1 and Display Screen 2.

Error Codes

Explains the meaning of E1 and E2 error codes displayed on the instrument.

Testing Phase T1-T3

Procedure for connecting leads and taking measurements for the second phase.

Testing Phase T2-T3

Procedure for connecting leads and taking measurements for the third phase.

Recording Phase Test Results

Instructions on how to record impedance, phase angle, and I/F values on the test form.

Phase Balance Test

Test Purpose and Calculator

Explains the function of phase balance testing and the Impedance Unbalance Calculator.

Phase Balance Test Procedure - Steps 1-2

Initial steps for setting the reference phase for impedance unbalance measurement.

Phase Balance Test Procedure - Steps 3-4

Procedures for obtaining maximum impedance and setting the reference phase to zero.

Phase Balance Test Procedure - Steps 5-10

Steps for measuring and recording phase balance/unbalance values for all phases.

Phase Balance Interpretation

Guidelines for interpreting phase balance readings and identifying potential faults.

Insulation Resistance Testing

Purpose and Voltage Tables

Explains the safety purpose and provides voltage tables for insulation resistance tests.

Insulation Resistance Test Procedure

Steps to navigate, connect leads, and initiate the insulation resistance test.

Voltage Selection and Test Verification

How to toggle voltage and verify test lead connection to ground.

Executing Insulation Resistance Test

Steps for performing the insulation resistance test and recording results.

Rotor Test

Rotor Test Overview and Types

Explains the principle of rotor testing and introduces Bar Test and Waveform Test.

Rotor Test Procedure

Initial steps for powering on, connecting leads, and selecting the rotor test.

Rotor Test Execution and Data Analysis

Steps for running the test, turning the shaft, and interpreting results via value/bar methods.

Waveform Test Execution

Procedure for performing the waveform test and adjusting shaft speed for optimal display.

Waveform Test Analysis

How to interpret symmetrical, repeating waveforms versus non-repeating or flat peaks.

Instrument Power Off

Steps to safely turn off the ALL-TEST PRO® 31 instrument.

Changing the Motor Test Frequency

Frequency Adjustment Guidelines

Explains when and how to change the test frequency for optimal measurements.

Selecting Motor Test and Adjusting Frequency

Detailed steps for selecting the winding test and cycling through available frequencies.

V. Additional Functions and Features

Electro-Magnetic Interference (EMI) Overview

Defines EMI, its sources, effects, and importance in test accuracy.

EMI Detection and Troubleshooting

Discusses facts about EMI and how to identify and address interference issues.

EMI Test Procedure

Step-by-step instructions for performing the EMI test on the instrument.

Unit Reset Procedures

Methods for resetting the unit using a reset key or internal button.

Internal Reset Button Usage

Instructions for using the internal reset button for units with serial numbers 2029 and above.

VI. Charging Your ALL-TEST PRO 31

Battery Charging Guidelines

Recommendations for battery care, charge duration, and trickle charging.

Charging Procedure

Steps for connecting the charger to the unit and power source.

Charging Status Indicators

Explains the meaning of the red and green charging indicator lights.

VII. Data Interpretation Three Phase Motors

Data Interpretation Overview

General advice on interpreting test results and considering application specifics.

Three Phase Motor Test Results Table

Table summarizing pass/fail criteria for Impedance, Phase Angle, I/F, and Phase Balance.

Insulation Resistance Values Table

Table detailing insulation resistance values based on motor voltage rating.

Additional Interpretation Considerations

Key factors like test location, rotor windings, and confirming faults for accurate interpretation.

Test Location Considerations

Importance of confirming test location if faults are detected remotely.

Rotor Winding Interpretation

How to determine if a fault is in the rotor or stator by rotating the shaft.

Confirming Winding Shorts

Guidelines for identifying winding shorts using frequency and unbalance indicators.

Method 1: Rotor Compensation Procedure

Detailed steps for performing a rotor compensation test to isolate faults.

Method 2: Variable Frequency Test

Procedure for using variable frequencies to confirm winding faults when readings are balanced.

VIII. DC Motor Testing

DC Motor Testing Overview

Introduction to limited troubleshooting capabilities for DC motors with the AT31.

Series DC Motor Testing

Specific procedures for testing the field of series DC motors.

Shunt;Compound DC Motor Testing

Procedures for testing the field of shunt and compound DC motors.

DC Armature Testing Methods

Lists the three basic methods for testing DC armatures: Trending, Assembled, Disassembled.

Assembled DC Armature Testing

Detailed steps for testing assembled DC armatures with brushes lifted.

Disassembled DC Armature Testing

Steps for testing disassembled DC armatures using specialized forks.

DC Motor Analysis Methods

Methods for analyzing DC field coil and armature performance.

IX. Additional Test Methods

Wound Rotor Motor Testing

Procedures for testing stator and rotor coils separately in wound rotor motors.

Wye-Delta Motor Testing

Connection sequence and testing considerations for Wye-Delta motors.

Capacitor Testing Procedure

Step-by-step guide for performing pass/fail tests on motor capacitors.

X. Tech Support and Information

Technical Support Contact

Contact details for obtaining technical assistance and support.

XI. Available Accessories for the ALL-TEST PRO 31

Available Accessories List

Lists optional accessories and software available for the ALL-TEST PRO® 31.

XII. Training Class

Training Class Information

Details about the Motor Diagnostics Workshop and contact information for enrollment.

Summary

I. Introduction

II. Safety

III. ALL-TEST PRO 31 Kit Components

Kit Contents

Lists all necessary components included in the AT31 kit for electrical machinery testing.

Instrument Operation Overview

Describes the instrument's division into Input, Display, and Keypad sections for user interaction.

Input Section Description

Details the external connections and ports available on the ALL-TEST PRO® 31 instrument.

Display and Indicator Lights

Covers the instrument's display features including indicator lights and screen layout.

Display Screen Icons and Keypad Functionality

Explains display icons and the functions of the instrument's keypad.

Keypad Operation and Test Leads

Details keypad usage and proper connection of test leads.

IV. Testing a Three Phase Induction Squirrel Cage Motor

Testing Overview and Materials

Introduces testing procedures and lists the required equipment for three-phase motors.

Winding Test Procedure

Step-by-step guide for performing the winding test on three-phase motors.

Instrument Power On and Test Selection

How to turn on the AT31 and select the desired motor test from the main menu.

Test Data Interpretation Guidelines

Provides default frequencies and acceptable ranges for impedance, I/F, and phase angle.

Display Screens Explained

Details the information presented on Display Screen 1 and Display Screen 2.

Error Codes

Explains the meaning of E1 and E2 error codes displayed on the instrument.

Testing Phase T1-T3

Procedure for connecting leads and taking measurements for the second phase.

Testing Phase T2-T3

Procedure for connecting leads and taking measurements for the third phase.

Recording Phase Test Results

Instructions on how to record impedance, phase angle, and I/F values on the test form.

Phase Balance Test

Test Purpose and Calculator

Explains the function of phase balance testing and the Impedance Unbalance Calculator.

Phase Balance Test Procedure - Steps 1-2

Initial steps for setting the reference phase for impedance unbalance measurement.

Phase Balance Test Procedure - Steps 3-4

Procedures for obtaining maximum impedance and setting the reference phase to zero.

Phase Balance Test Procedure - Steps 5-10

Steps for measuring and recording phase balance/unbalance values for all phases.

Phase Balance Interpretation

Guidelines for interpreting phase balance readings and identifying potential faults.

Insulation Resistance Testing

Purpose and Voltage Tables

Explains the safety purpose and provides voltage tables for insulation resistance tests.

Insulation Resistance Test Procedure

Steps to navigate, connect leads, and initiate the insulation resistance test.

Voltage Selection and Test Verification

How to toggle voltage and verify test lead connection to ground.

Executing Insulation Resistance Test

Steps for performing the insulation resistance test and recording results.

Rotor Test

Rotor Test Overview and Types

Explains the principle of rotor testing and introduces Bar Test and Waveform Test.

Rotor Test Procedure

Initial steps for powering on, connecting leads, and selecting the rotor test.

Rotor Test Execution and Data Analysis

Steps for running the test, turning the shaft, and interpreting results via value/bar methods.

Waveform Test Execution

Procedure for performing the waveform test and adjusting shaft speed for optimal display.

Waveform Test Analysis

How to interpret symmetrical, repeating waveforms versus non-repeating or flat peaks.

Instrument Power Off

Steps to safely turn off the ALL-TEST PRO® 31 instrument.

Changing the Motor Test Frequency

Frequency Adjustment Guidelines

Explains when and how to change the test frequency for optimal measurements.

Selecting Motor Test and Adjusting Frequency

Detailed steps for selecting the winding test and cycling through available frequencies.

V. Additional Functions and Features

Electro-Magnetic Interference (EMI) Overview

Defines EMI, its sources, effects, and importance in test accuracy.

EMI Detection and Troubleshooting

Discusses facts about EMI and how to identify and address interference issues.

EMI Test Procedure

Step-by-step instructions for performing the EMI test on the instrument.

Unit Reset Procedures

Methods for resetting the unit using a reset key or internal button.

Internal Reset Button Usage

Instructions for using the internal reset button for units with serial numbers 2029 and above.

VI. Charging Your ALL-TEST PRO 31

Battery Charging Guidelines

Recommendations for battery care, charge duration, and trickle charging.

Charging Procedure

Steps for connecting the charger to the unit and power source.

Charging Status Indicators

Explains the meaning of the red and green charging indicator lights.

VII. Data Interpretation Three Phase Motors

Data Interpretation Overview

General advice on interpreting test results and considering application specifics.

Three Phase Motor Test Results Table

Table summarizing pass/fail criteria for Impedance, Phase Angle, I/F, and Phase Balance.

Insulation Resistance Values Table

Table detailing insulation resistance values based on motor voltage rating.

Additional Interpretation Considerations

Key factors like test location, rotor windings, and confirming faults for accurate interpretation.

Test Location Considerations

Importance of confirming test location if faults are detected remotely.

Rotor Winding Interpretation

How to determine if a fault is in the rotor or stator by rotating the shaft.

Confirming Winding Shorts

Guidelines for identifying winding shorts using frequency and unbalance indicators.

Method 1: Rotor Compensation Procedure

Detailed steps for performing a rotor compensation test to isolate faults.

Method 2: Variable Frequency Test

Procedure for using variable frequencies to confirm winding faults when readings are balanced.

VIII. DC Motor Testing

DC Motor Testing Overview

Introduction to limited troubleshooting capabilities for DC motors with the AT31.

Series DC Motor Testing

Specific procedures for testing the field of series DC motors.

Shunt;Compound DC Motor Testing

Procedures for testing the field of shunt and compound DC motors.

DC Armature Testing Methods

Lists the three basic methods for testing DC armatures: Trending, Assembled, Disassembled.

Assembled DC Armature Testing

Detailed steps for testing assembled DC armatures with brushes lifted.

Disassembled DC Armature Testing

Steps for testing disassembled DC armatures using specialized forks.

DC Motor Analysis Methods

Methods for analyzing DC field coil and armature performance.

IX. Additional Test Methods

Wound Rotor Motor Testing

Procedures for testing stator and rotor coils separately in wound rotor motors.

Wye-Delta Motor Testing

Connection sequence and testing considerations for Wye-Delta motors.

Capacitor Testing Procedure

Step-by-step guide for performing pass/fail tests on motor capacitors.

X. Tech Support and Information

Technical Support Contact

Contact details for obtaining technical assistance and support.

XI. Available Accessories for the ALL-TEST PRO 31

Available Accessories List

Lists optional accessories and software available for the ALL-TEST PRO® 31.

XII. Training Class

Training Class Information

Details about the Motor Diagnostics Workshop and contact information for enrollment.

ALL-TEST PRO AT31 Specifications

General IconGeneral
CategoryMeasuring Instruments
Voltage Range600 V AC/DC
Temperature Range-20°C to 60°C
DisplayLCD
ConnectivityUSB
ModelALL-TEST PRO AT31

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