Amazone UF 1002 - Personal Protective Equipment Safety Kit

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Construction and function of the basic machine

UF02 BAG00225.3 09.22

5.19 Personal protective equipment safety kit

The safety kit is the personal protective equip-

ment for handling crop protection products as a

handy safety kit case from AMAZONE.

Main Page

Table of Contents6
User Information10
Purpose of the Document10
Locations in the Operating Manual10
Diagrams10
General Safety Instructions11
Obligations and Liability11
Representation of Safety Symbols13
Organisational Measures14
Safety and Protection Equipment14
Informal Safety Measures14
User Training15
Safety Measures in Normal Operation16
Danger from Residual Energy16
Maintenance and Repair Work, Fault Elimination16
Design Changes16
Spare and Wear Parts and Aids17
Cleaning and Disposal17
User Workstation17
Warning Symbols and Other Signs on the Machine18
Positions of Warning Symbols and Other Labels19
Dangers if the Safety Information Is Not Observed29
Safety-Conscious Working29
Safety Information for Users30
General Safety and Accident Prevention Information30
Hydraulic System33
Electrical System34
Universal Joint Shaft Operation34
Field Sprayer Operation36
Cleaning, Maintenance and Repairs38
Loading and Unloading39
Product Description40
Overview of the Assemblies40
Safety and Protection Equipment42
Supply Hoses between the Tractor and the Machine43
Transportation Equipment43
Intended Use44
Device Inspections45
Consequences of Using Certain Crop Protection Agents45
Danger Areas and Danger Points46
Rating Plate47
Conformity47
Technically Possible Maximum Application Rate47
Maximum Permissible Application Rate48
Technical Data49
Basic Machine49
Spraying Technology50
Technical Residue52
Payload54
Required Tractor Equipment55
Noise Emissions Data55
Construction and Function of the Basic Machine56
Function56
Control Panel57
Induction Bowl with Injector and Canister Flushing62
Switch Taps on the Induction Bowl63
Parking Supports64
Three-Point Attachment Frame65
Quick-Coupling System66
PTO Shaft67
Coupling the PTO Shaft69
Uncoupling the PTO Shaft70
Hydraulic Connections71
Coupling the Hydraulic Hose Lines73
Uncoupling the Hydraulic Hose Lines74
Control Terminal / Control Computer75
Control Terminal75
Amaspray76
Amapilot+ Multi-Function Stick76
Spray Liquid Tank77
Maintenance Platform with Ladder77
Suction Port for Filling the Spray Liquid Tank (Optional)78
Spülwassertank79
Hand Wash Facility80
Pump Equipment81
Filter Equipment82
Suction Filter82
Self Cleaning Pressure Filter83
Nozzle Filters83
Exterior Wash down Kit (Optional)84
Work Lights85
Front Tank FT 1001 / FT150285
Camera System86
Personal Protective Equipment Safety Kit87
Construction and Function of the Sprayer Boom88
Super-S Boom93
Unlocking and Locking the Transport Safety Catch94
Super-S Boom, Folding Via the Tractor Control Unit95
Q-Plus Boom97
Unlocking and Locking the Transport Safety Catch98
Q-Plus Boom, Folding Via the Tractor Control Unit99
Working on One Side Using the Right-Hand Boom100
Reduction Joint on the Outer Boom (Optional)101
Boom Width Reduction (Option)102
Boom Extension (Option)103
Hydraulic Tilt Adjustment (Optional)104
Distance Control104
Spray Lines105
Nozzles107
Multiple Nozzles107
Edge Nozzles110
Automatic Single Nozzle Control111
Single Nozzle Control Amaswitch111
Special Optional Equipment for Liquid Fertiliser112
Three-Ray Nozzles112
Hole Nozzles / FD- Nozzles113
Drag Hose Unit for Liquid Fertiliser (Optional)114
Commissioning115
Antifreeze in the Spray Liquid Tank115
Checking the Suitability of the Tractor116
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Tyre Load Capacities, as Well as the Minimum Ballast116
Installing the PTO Shaft120
Adjusting the Length of the PTO Shaft to the Tractor121
Securing the Tractor / Machine against Unintentional Start-Up and Rolling123
Adjusting the Hydraulic System124
Coupling and Uncoupling the Machine126
Coupling the Machine126
Coupling Implements with Quick Coupling System129
Uncoupling the Machine131
Uncoupling Implements with Quick Coupling System132
Transportation133
Twinterminal for Comfort Package on the Control Panel135
Using the Machine138
Preparing for Spraying Operation141
Preparing the Spray Liquid142
Calculating the Filling and Re-Fill Quantity146
Filling Table for Remaining Spray Area147
Filling the Spray Liquid Tank Via the Filling Opening148
Twinterminal Filling Diagram148
Filling the Spray Liquid Tank Via the Suction Port149
Filling the Spray Liquid Tank through the Pressure Connection152
Adjusting the Agitator153
Flushing in the Agents154
Spray Agent Suction from Containers (Closed Transfer System)157
Filling the Flushing Water Tank through the Pressure Connection158
Spraying Operation159
Applying the Spray Liquid162
Driving to the Field with the Agitator Switched on163
Drift Reduction Measures164
Diluting the Spray Liquid with Flushing Water164
Continual Internal Cleaning165
Residues166
Spraying out the Diluted Residual Quantity at the End of Spraying Operations167
Emptying the Spray Liquid Tank Using the Pump167
Cleaning the Implement after Operation168
Quick Cleaning of the Empty Field Sprayer169
Intensive Cleaning of the Empty Field Sprayer170
Draining the Final Residual Quantities171
Performing Chemical Cleaning172
Cleaning the Suction Filter173
Cleaning the Pressure Filter174
Cleaning the Sprayer When the Spray Liquid Tank Is Full (Work Interruption)176
External Cleaning177
Faults178
Cleaning, Maintenance and Repairs180
Cleaning182
Winter Storage and Long Periods out of Operation183
Lubrication Instructions187
Securing the Raised Boom188
Maintenance Schedule - Overview189
Hydraulic System191
Labelling of Hydraulic Hose Lines192
Maintenance Intervals192
Inspection Criteria for Hydraulic Hose Lines192
Installing and Removing Hydraulic Hose Lines193
Fluid Filter194
Cleaning the Solenoid Valves194
Clean / Exchange the Filter in the Hydraulic Plug195
Adjusting the Hydraulic Throttle Valve196
Q-Plus Boom196
Super-S Boom197
Adjustments on the Folded-Out Sprayer Boom199
Pump200
Checking the Oil Level200
Changing the Oil200
Checking and Replacing the Suction and Pressure-Side Valves202
Checking and Replacing Piston Diaphragms (Workshop Work)203
Eliminating Limescale in the System205
Metering the Field Sprayer207
Nozzles209
Line Filter210
Instructions on Testing the Field Sprayer211
Upper and Lower Link Pins Check213
Screw Tightening Torques214
Disposing of the Field Sprayer215
Liquid Circuit216
Spray Table220
Spray Tables for Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM220
Spraying Nozzles for Liquid Manure224
Spray Table for Three-Ray Nozzles, Spraying Height 120 CM224
Spray Table for 7-Hole Nozzles225
Spray Table for FD- Nozzles227
Spray Table for Drag Hose Unit228
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser231

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