CONTENTS
A WARNING MANUAL............................................................................... A-1
A.1 MECHANICAL HAZARDS................................................................................................................................ A-2
A.1.1 MECHANICAL RESISTANCE...................................................................................................................................................A-2
A.1.2 CRUSHING HAZARD................................................................................................................................................................A-5
A.1.3 CUTTING HAZARD...................................................................................................................................................................A-8
A.1.4 DRAGGING OR ENTRAPMENT HAZARD...............................................................................................................................A-9
A.1.5 IMPACT HAZARD .....................................................................................................................................................................A-9
A.1.6 OIL LEAK HAZARD.................................................................................................................................................................A-11
A.1.7 LOSS OF STABILITY..............................................................................................................................................................A-12
A.1.8 SLIPPING, TRIPPING AND FALLS ........................................................................................................................................A-15
A.2 ELECTRIC SHOCK HAZARD......................................................................................................................... A-16
A.2.1 CONTACT WITH LIVE COMPONENTS .................................................................................................................................A-16
A.2.2 STATIC ELECTRICITY ...........................................................................................................................................................A-18
A.3 HEAT HAZARDS ............................................................................................................................................ A-19
A.3.1 BURNS....................................................................................................................................................................................A-19
A.3.2 ENVIRONMENTAL TEMPERATURE .....................................................................................................................................A-19
A.4 NOISE HAZARDS........................................................................................................................................... A-20
A.5 VIBRATION HAZARDS .................................................................................................................................. A-20
A.6 HAZARDS RELATING TO SUBSTANCES USED BY THE MACHINE ......................................................... A-21
A.6.1 TOXIC SUBSTANCE HAZARD (INHALATION OR CONTACT).............................................................................................A-21
A.7 ERGONOMIC HAZARDS ............................................................................................................................... A-25
A.7.1 OPERATING POSITIONS.......................................................................................................................................................A-25
A.7.2 VISIBILITY...............................................................................................................................................................................A-26
A.7.3 HUMAN ERROR .....................................................................................................................................................................A-27
A.8 UNEXPECTED START-UP AND SWITCH-OFF OF THE CRANE................................................................. A-28
A.9 SAFETY DEVICE FAULTS............................................................................................................................. A-29
A.10 COUPLING FAULTS ...................................................................................................................................... A-31
A.11 HAZARDS DUE TO INCORRECT LOAD MOVEMENTS............................................................................... A-33
A.12 WARNINGS TO LIFT AND TRASPORT THE CRANE................................................................................... A-37
A.13 SUPPLEMENTARY WARNINGS FOR RADIO REMOTE CONTROL............................................................ A-38
A.14 SUPPLEMENTARY WARNINGS FOR WINCH.............................................................................................. A-43
A.15 SUPPLEMENTARY WARNINGS FOR BUCKET-GRAB ............................................................................... A-46
A.16 SUPPLEMENTARY WARNINGS FOR DRILL................................................................................................ A-49
B OPERATING MANUAL........................................................................... B-1
B.1 PREMISE .......................................................................................................................................................... B-2
B.2 IDENTIFICATION.............................................................................................................................................. B-3
B.3 CRANE DESCRIPTION AND DOCUMENTATION........................................................................................... B-4
B.3.1 ENCLOSED DOCUMENTATION..............................................................................................................................................B-4
B.3.2 MARK ........................................................................................................................................................................................B-5
B.3.3 SERVICE CONDITIONS ...........................................................................................................................................................B-6
B.3.4 MAIN COMPONENTS...............................................................................................................................................................B-7
B.3.5 SAFETY DEVICES, LIMIT SWITCHES AND INDICATORS.....................................................................................................B-8
B.3.6 SAFETY SEALS........................................................................................................................................................................B-9
B.3.7 CONTROLS OF NO RRS 804 CRANE...................................................................................................................................B-10
B.3.8 CONTROLS OF NO RRS 805 CRANE...................................................................................................................................B-11
B.3.9 RRS CRANE CONTROLS ......................................................................................................................................................B-12
B.4 DESCRIPTION OF THE CONTROLS............................................................................................................. B-13
B.4.1 CONTROL PANELS ON EC NO RRS CRANE.......................................................................................................................B-13
B.4.2 CONTROL PANEL (RRS CRANE)..........................................................................................................................................B-14
B.4.3 NO RRS CRANE CONTROLS................................................................................................................................................B-15
B.4.4 RRS CRANE WORK OPERATION CONTROLS....................................................................................................................B-18
B.5 DESCRIPTION OF THE SAFETY DEVICES .................................................................................................. B-21
B.5.1 MAX WORKING PRESSURE VALVE.....................................................................................................................................B-21
B.5.2 OVERPRESSURE VALVES....................................................................................................................................................B-22
B.5.3 LOAD LIMITING DEVICE........................................................................................................................................................B-23
B.5.4 EXCLUSION OF LOAD LIMITING DEVICE OF......................................................................................................................B-24
B.5.5 EMERGENCY STOP BUTTONS ............................................................................................................................................B-26
B.5.6 MANUAL EXTENSION LOAD LIMITING DEVICE..................................................................................................................B-27
B.5.7 BLOCK VALVES ON HYDRAULIC CYLINDERS....................................................................................................................B-28
B.5.8 LOCKS FOR STABILIZER RODS...........................................................................................................................................B-29
B.5.9 MANUAL EXTENSIONS LOCK DEVICES..............................................................................................................................B-30
B.5.10 SLEWING LIMITING DEVICES (OPTIONAL).........................................................................................................................B-31
B.6 GAUGES AND WARNING LIGHTS................................................................................................................ B-33
B.6.1 OIL LEVEL AND TEMPERATURE GAUGES ON THE OIL TANK .........................................................................................B-33
B.6.2 LOAD INDICATORS EC NOT RRS CRAN .............................................................................................................................B-33
B.6.3 FILTER CLOGGING INDICATORS.........................................................................................................................................B-34
B.6.4 SIGNAL LIGHT TOWER .........................................................................................................................................................B-34
B.6.5 DEVICE SIGNALLING THE CLOSING OF THE STABILIZER BEAMS (EC) .........................................................................B-35
B.7 PICTOGRAMS ................................................................................................................................................ B-36
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