iv | Heated Acid Gas Sample Probe (Large Diameter)
CHAPTER 3 INSTALLATION AND START-UP ................................................................... 3-1
Safety Considerations ..................................................................................................... 3-2
Pre-Installation Requirements.......................................................................................3-3
Storage Prior to Installation ....................................................................................3-3
Uncrating and Inspecting the HAG Sample Probe ............................................. 3-3
Tools and Equipment Required .............................................................................. 3-3
Installing the Heated Acid Gas Sample Probe ............................................................ 3-4
Installing the HAG Sample Probe in New Applications .................................... 3-5
Retrofitting the HAG Sample Probe ...................................................................... 3-9
Connecting the Aspirator Drive Gas Line .......................................................... 3-14
Connecting Signals and AC Power ...................................................................... 3-15
Wiring Sample Probe Heaters Controlled by Analyzer ......................................3-15
Wiring Sample Probe Heaters Controlled by Standalone Temperature
Controller (Retrofits) .......................................................................................... 3-18
Powering Up the Probe Heater Assembly and Analyzer ................................. 3-20
CHAPTER 4 MAINTENANCE ............................................................................................... 4-1
Safety Considerations ..................................................................................................... 4-1
Preventive Maintenance Schedule ...............................................................................4-2
Preparing the Analyzer and Probe for Maintenance ................................................ 4-4
Changing Out Replaceable Parts .................................................................................. 4-6
Replacing HAG Probe Parts .................................................................................... 4-6
Replacing Probe Heater Parts – Extended Maintenance .................................. 4-15
List of Materials and Special Tools Required ......................................................4-16
Examining and Caring For the Flamepaths .............................................................. 4-27
CHAPTER 5 SERVICE AND PARTS .................................................................................... 5-1
Technical Support ............................................................................................................ 5-1
AMETEK SERVICE & AFTERMARKET SALES SUPPORT ......................................5-2
Recommended Spare Parts ............................................................................................ 5-3
Preventive Maintenance Spare Parts ..................................................................... 5-3
Extended Maintenance Spare Parts ....................................................................... 5-4
CHAPTER 6 DRAWINGS ...................................................................................................... 6-1
Heated Acid Gas Sample Probe Assembly (100-2196) ............................................... 6-2
Probe Heater Assembly, 120 V / 240 V (100-1658-1A) ................................................ 6-3
Double Block Valve Assembly (100-2393) .................................................................... 6-4
Fiber Filter Assembly (100-2194) ................................................................................... 6-5
SUPPLEMENTAL INFORMATION ........................................................................................S-1