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Apache RTR 180 User Manual

Apache RTR 180
28 pages
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SER INF.MAN / APACHE RTR - Revision 3
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Apache RTR 180 Specifications

General IconGeneral
Engine Displacement177.4 cc
Engine Type4-stroke, Single Cylinder
Max Torque15.5 Nm @ 7000 rpm
Fuel SystemCarburetor
Cooling SystemAir Cooled
Transmission5-Speed
Front BrakeDisc
Fuel Tank Capacity12 liters
Bore x Stroke62.5 mm x 57.8 mm
Compression Ratio9.5:1
Front SuspensionTelescopic Forks
Front Tyre90/90-17
Rear Tyre110/80-17
Overall Length2085 mm
Overall Width730 mm
Wheelbase1326 mm
Ground Clearance165 mm
Seat Height800 mm
Max Power17.03 PS @ 8500 rpm
IgnitionDigital
StartingElectric Start
ClutchWet multi-plate
Frame TypeDouble cradle

Summary

1. GENERAL INFORMATION

Tubeless Tyre Features

Details the benefits of tubeless tyres for safety and performance.

Detachable Flap Rear Fender

Explains the removable flap rear fender feature and its installation.

Technical Specifications Overview

Provides detailed technical data for the vehicle's components and systems.

Dimensions and Weight

Lists the physical measurements and weight specifications of the motorcycle.

Engine Specifications

Details engine type, bore, stroke, displacement, and power output.

Transmission Specifications

Outlines clutch type, gear shift pattern, and gear ratios.

Chassis Specifications

Covers frame type and front suspension details.

Suspension, Steering, Brakes, and Tyres

Details rear suspension type, steering/caster angles, brakes, and tyre specifications.

Electrical System Components

Lists electrical parts like generator, headlamp, and battery.

Fluid Capacities

Specifies fuel tank, oil, and other fluid capacities.

Vehicle Identification Numbers

Explains frame and engine number formats and locations.

Frame Number Identification

Details the structure and meaning of the vehicle's frame number.

Engine Number Identification

Explains the engine number format and engine type codes.

2. PERIODIC MAINTENANCE AND TUNE-UP PROCEDURE

Periodic Maintenance Overview

Outlines the importance of regular inspection and adjustments for vehicle performance.

3. SERVICING OF ENGINE

Engine Overhaul Procedure

Provides guidance on preparing for and performing engine overhaul.

4. FUEL LUBRICATION AND EXHAUST SYSTEM

Fuel Tank and Fuel Cock Assembly

Describes similarities with the 160cc model and references for procedures.

Carburettor Assembly Details

Lists carburettor specifications and exclusive child parts.

Exhaust System Modifications

Explains changes in the muffler assembly for the 180cc engine.

5. ELECTRICAL SYSTEM

Electrical System Comparison and Changes

Notes similarities to the 160cc model, with dial color changes.

6. CHASSIS

Tubeless Tyre Puncture Repair

Details the process of repairing tubeless tyre punctures using a kit.

Tubeless Tyre Removal and Assembly

Describes the process and precautions for removing/assembling tubeless tyres.

Valve Servicing for Tubeless Tyres

Provides steps for replacing or servicing the valve in a tubeless tyre.

Flap Rear Fender Removal and Reassembly

Details the steps for removing and reassembling the flap rear fender.

7. SERVICE INFORMATION

Valve and Valve Guide Specifications

Provides standard and service limit clearances for valves.

Cylinder, Piston, and Rings Specifications

Lists measurements for cylinder bore, piston, and rings.

Clutch Specifications

Details free play and dimensions for clutch components.

8. FREE / PAY SERVICES & WARRANTY

Service Schedules and Warranty Terms

States that service schedules and warranty terms are similar to 150/160cc models.

9. PRE - DELIVERY INSPECTION (PDI)

PDI Checklist Overview

Introduces the PDI checklist for Apache RTR 180.

Transit Damages and Missing Items Inspection

Covers inspection for damage and missing parts before delivery.

Fastener Tightness Checks

Lists critical fasteners to check for proper tightness.

Standard Operational Checks

Outlines essential checks for vehicle operation and safety.

Engine Start and Electrical System Checks

Covers starting procedures, electrical system function, and lighting.

Road Trial, Suspension, and Accessories Checks

Includes checks during road trial, suspension, and accessory fitment.

10. PARTS CHANGE DETAILS

Engine and Cylinder Head Part Changes

Details changes in engine assembly, cylinder head, muffler, and air injection pipe.

Muffler and Exhaust System Part Changes

Highlights changes in muffler and exhaust gasket for increased CC.

Secondary Air Injection Pipe Changes

Details the new secondary air injection pipe and its function.

Cylinder Block and Piston Kit Changes

Describes modifications to the cylinder block and piston kit for the 180cc engine.

Carburettor and Intake Pipe Part Changes

Covers changes in the carburettor assembly and intake pipe.

Crankshaft Assembly Changes

Explains modifications to the crankshaft assembly for the 180cc engine.

Oil Pump Assembly Updates

Details changes in the oil pump capacity and interchangeability.

Gear Oil Pump Driven Details

Describes the new gear oil pump driven and its relation to the oil pump.

Engine Sprocket Modification

Notes the increase in engine sprocket teeth and interchangeability.

TCI Unit and Digital Speedometer Changes

Details modifications to the TCI unit and digital speedometer display.

Handlebar Assembly Modifications

Explains changes in handlebar assemblies and their color.

Damper Weight Handle Bar Modifications

Explains changes to handlebar dampers for vibration reduction.

Lower Bracket Complete Details

Notes changes in the lower bracket height and identification.

Front Fork Leg Assembly Modifications

Describes modifications to the front fork leg assembly and tube finish.

Swingarm Complete Assembly Changes

Details changes in swingarm length and mounting bracket.

Rear Sprocket and Chain Assembly Modifications

Details changes in rear sprocket teeth and chain assembly length.

Chain Cover Modification

Explains the modification to the chain cover for the new wheel assembly.

Shock Absorber Changes

Notes changes in shock absorber body color and spring rating.

Rear Fender and Flap Rear Fender Changes

Explains styling changes for the rear fender and flap.

Cover Illuminator and Front Wheel Assembly Changes

Details changes to the cover illuminator and front tubeless wheel assembly.

Rear Wheel Assembly (Tubeless) Updates

Details modifications to the rear wheel assembly for tubeless tyres.

Saree Guard Complete Modification

Explains the new styling for the saree guard.