4 Ultrasound Controller Manual
Table of contents
1. Manufacturer information ...................................................................................................................................................................................................... 5
Manufacturer Declaration of Conformity ............................................................................................................................................................................ 5
Limited Warranty ............................................................................................................................................................................................................... 5
Warning ............................................................................................................................................................................................................................. 5
Certificate of Quality and Function .................................................................................................................................................................................... 5
Manufacturer ..................................................................................................................................................................................................................... 5
2. Introduction ............................................................................................................................................................................................................................. 6
Ultrasound Controller ........................................................................................................................................................................................................ 6
Installing the Ultrasound Controller D72 and G72 ............................................................................................................................................................. 6
Installing the Ultrasound Controller DP72 ......................................................................................................................................................................... 7
Installing the Ultrasound Controller D128.......................................................................................................................................................................... 7
3. Navigating the menu system ................................................................................................................................................................................................. 8
Sensor MODE and the start-screen .................................................................................................................................................................................. 8
4. Air Sensor Mode ..................................................................................................................................................................................................................... 9
Quick start guide................................................................................................................................................................................................................ 9
Functional Description ....................................................................................................................................................................................................... 9
Orientation of the Air Sensor ............................................................................................................................................................................................. 9
Setting lowest possible sensitivity for bubbles ................................................................................................................................................................ 10
Connecting the Air Sensor .............................................................................................................................................................................................. 11
SETTINGS....................................................................................................................................................................................................................... 11
Air Sensor start-screen .................................................................................................................................................................................................... 12
ADVANCED SETTINGS ................................................................................................................................................................................................. 13
CALIBRATION................................................................................................................................................................................................................. 13
SHOW DATA ................................................................................................................................................................................................................... 13
Calibration Data ............................................................................................................................................................................................................... 13
Normal Measurement Data ............................................................................................................................................................................................. 13
Very Low Sensitivity Data ................................................................................................................................................................................................ 14
AUXILIARY DATA ........................................................................................................................................................................................................... 14
HELP ............................................................................................................................................................................................................................... 14
Sound velocity in the Air Sensor ..................................................................................................................................................................................... 14
Air Sensor TROUBLESHOOTING .................................................................................................................................................................................. 14
5. Level Switch Mode ............................................................................................................................................................................................................... 16
Quick start guide.............................................................................................................................................................................................................. 16
Connecting the Level Switch ........................................................................................................................................................................................... 16
Level Switch Type and Technique .................................................................................................................................................................................. 16
Echo Technique............................................................................................................................................................................................................... 17
WR Technique ................................................................................................................................................................................................................. 17
Mounting the Level Switch .............................................................................................................................................................................................. 18
Level Switch start-screen ................................................................................................................................................................................................ 18
SETTINGS....................................................................................................................................................................................................................... 18
Container with jacket ....................................................................................................................................................................................................... 19
CALIBRATION................................................................................................................................................................................................................. 19
SHOW DATA ................................................................................................................................................................................................................... 19
ADVANCED SETTINGS ................................................................................................................................................................................................. 20
HELP ............................................................................................................................................................................................................................... 20
Sound velocity and the Level Switch ............................................................................................................................................................................... 20
Measurement Reliability .................................................................................................................................................................................................. 20
Level Switch TROUBLESHOOTING ............................................................................................................................................................................... 20
6. Level Sensor Mode ............................................................................................................................................................................................................... 22
Quick start guide.............................................................................................................................................................................................................. 22
Functional Description ..................................................................................................................................................................................................... 22
Connecting the level sensor ............................................................................................................................................................................................ 22
Mounting the Level Sensor .............................................................................................................................................................................................. 23
Installing the level sensor on a non-horizontal bottom .................................................................................................................................................... 23
Mounting the velocity sensor ........................................................................................................................................................................................... 24
Container top ................................................................................................................................................................................................................... 24
Level Sensor start-screen ............................................................................................................................................................................................... 24
SETTINGS....................................................................................................................................................................................................................... 24
CALIBRATION................................................................................................................................................................................................................. 25
SHOW DATA ................................................................................................................................................................................................................... 25
ADVANCED SETTINGS ................................................................................................................................................................................................. 25
HELP ............................................................................................................................................................................................................................... 26
Level Sensor TROUBLESHOOTING .............................................................................................................................................................................. 26
7. Gel Sensor Mode .................................................................................................................................................................................................................. 28
Quick start guide.............................................................................................................................................................................................................. 28
Connecting the Gel Sensor ............................................................................................................................................................................................. 28
Measuring Gel ................................................................................................................................................................................................................. 29
Measurement technique .................................................................................................................................................................................................. 29
Mounting the Level Switch .............................................................................................................................................................................................. 30
Gel Sensor start-screen .................................................................................................................................................................................................. 30
SETTINGS....................................................................................................................................................................................................................... 31
CALIBRATION................................................................................................................................................................................................................. 31
SHOW DATA ................................................................................................................................................................................................................... 32
ADVANCED SETTINGS ................................................................................................................................................................................................. 32
HELP ............................................................................................................................................................................................................................... 32
Measurement Reliability .................................................................................................................................................................................................. 32
Gel Sensor TROUBLESHOOTING ................................................................................................................................................................................. 32
8. Profibus DP ........................................................................................................................................................................................................................... 34
Connecting Profibus ........................................................................................................................................................................................................ 34
PROFIBUS Parameters .................................................................................................................................................................................................. 34
Profibus Status-symbol ................................................................................................................................................................................................... 34
Request Data................................................................................................................................................................................................................... 34
Response Data ................................................................................................................................................................................................................ 35
Request Data table .......................................................................................................................................................................................................... 35
TROUBLESHOOTING .................................................................................................................................................................................................... 35
9. Technical specifications Ultrasound Controller ................................................................................................................................................................ 37
10. Parameter settings ............................................................................................................................................................................................................... 38