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Arctic Cat M6000 - DISASSEMBLING PINION (8000)

Arctic Cat M6000
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147
3. Install inner snap ring onto the starter motor (if
removed during removing); then install the gear and
secure using outer snap ring making sure both snap
rings are fully seated.
SNO-573
4. Secure the positive battery cable to the starter motor
and tighten to 72 in.-lb; then install the red cap over
the terminal.
SNO-574
5. Install the throttle body boot; then install the throttle
bodies making sure to connect the PTO-side coolant
hose, oil pump rod, and injection connections.
6. Secure the throttle bodies using four existing clamps.
7. Install the shock mount support bracket to the chassis
using existing cap screws. Tighten to 20 ft-lb.
XM038A
8. Secure the ECM and front fascia assembly to the
chassis using the existing self-tapping screws.
Tighten securely.
9. Install the resonator and expansion chamber and
secure using existing springs.
10. Install the hood, left-, and right-side access panels.
11. Connect both battery cables to the battery making
sure both are secure; then install the seat.
INSTALLING (6000)
1. Secure the starter motor using the existing four cap
screws (B) (threads coated with blue Loctite #243).
Tighten to 25 ft-lb.
CWI-108A
2. Secure the positive battery cable to the starter motor
using the existing nut. Tighten to 72 in-lb. Secure
using a cable ties (A).
3. Install and position the intake boot; then secure the
throttle body to the coolant lines using the existing
clamps. Tighten securely.
4. Install the throttle body into the intake flanges and
the intake boot. Secure using existing clamps.
5. Install the idle speed control (ISC) hoses (A) to the top
of the throttle bodies; then secure the ISC using the
screws (C). Connect the ISC to the main harness (B).
EL-006A
6. Position the shock mount bracket support and secure
using the existing cap screws and nuts. Tighten to 20
ft-lb.
EL-003A

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