205
ZR-004
ZR-017
2. Using a 1-in. wrench, loosen the bearing assembly
and remove the shock rod and valve assembly from
the shock body.
ZR-003
ZR-016
3. Pour the oil from the shock body into a suitable con-
tainer; then hang the shock body upside down and let
it drip into the container.
4. Clamp the shock rod and valve assembly in bench
vise; then remove the nut securing the valve stack.
ZR-011
NOTE: Placing the valve stack on a screwdriver
when removing from the shock rod will allow the
shims and valve to stay in order.
5. Remove the bearing end cap.
6. Items to inspect:
A. Shock rod for straightness, nicks, or burrs.
B. Bearing end cap — clean, inspect, or replace.
C. Inside of shock body for scratches, burrs, or exces-
sive wear.
D. Piston strap for cuts, chipped or nicked edges, or
excessive wear.
E. O-rings for nicks, cuts, or cracks.
F. Valves for kinks or waves.
G. Rubber damper (ski shocks only) for chipping,
cracking, or being missing.
7. Items to replace:
A. Floating piston O-ring.
B. Shock shaft bearing cap if any signs of oil leaks or
damage.
C. Any part worn or damaged.
ASSEMBLING
1. Lubricate the O-rings in the bearing end cap; then
install the bearing cap seal protector onto the end of
the shock rod. Install the bearing end cap.
ZR-013
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