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AutoGyro Calidus User Manual

AutoGyro Calidus
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Pilot Operating Handbook

Table of Contents

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AutoGyro Calidus Specifications

General IconGeneral
BrandAutoGyro
ModelCalidus
CategoryToy
LanguageEnglish

Summary

Flight and Operation Manual

Model and Serial Number Identification

Details of the aircraft model, serial number, registration, engine, and manufacturer.

Revision Log

UK Operator Differences

Gyroplane Limitations

Manoeuvre Limitations

Defines prohibited aerobatic maneuvers and bank angle limits for safe operation.

Cross-wind Limitations

Specifies maximum cross-wind components for takeoff and landing.

General Placards and Markings

Orange End-Cap Rotor System Limitations

Operational limitations specific to gyroplanes fitted with orange end-cap rotor systems.

Red End-Cap Rotor System Limitations

Rotor System II (Blue End Caps) Limitations

Operational limitations for the Rotor System II with blue end caps.

Component Fluid and Tank Information

Coolant Header Tank Details

Information on the coolant header tank and its filling requirements.

Engine Oil Tank Specifications

Details on engine oil tank capacity and recommended oil types.

Instrument Panel Placards and Markings

Luggage Locker Load Limits

Maximum load limits for luggage lockers and map bags.

Control and System Placards

Fuel Cut-Off Valve and Ignition Switches

Description and operation of the fuel cut-off valve and ignition switches.

Indicator Placards and Markings

Compass Deviation Placard

Information on compass deviation placards and calibration.

Aircraft Approval Releases

AAN29345 Release Summary

Summary of Airworthiness Approval Notification (AAN) releases and their purpose.

Appendices

List of Appendices

Overview of the appendices included in the manual.

Operator Registration Form

Form for new owners/operators to register their aircraft with the manufacturer.

Section 1: General

Introduction to the Pilot Operating Handbook

Purpose and scope of the manual for safe and efficient gyroplane operation.

Gyroplane Certification Basis

Details on the design specifications and certification standards for the Calidus.

Performance Data and Operating Procedures

Legal basis and conditions for operating the gyroplane, including technical specifications.

Definition of Terms and Important Notes

Explanation of manual terms (Warning, Caution, Note) and important operational guidance.

Calidus Gyroplane Description

General characteristics, technical data, and description of the airframe and rotor system.

Engine and Propeller Specifications

Details on ROTAX engine variants (912 ULS, 914 UL) and propeller types (HTC, IVO).

Unit Conversion Table

Converts common aviation units for airspeed, distance, and speed.

Abbreviations and Terminology

Glossary of abbreviations and technical terms used in the manual.

Section 2: Limitations

General Operating Limitations and Warnings

Essential warnings and cautions for safe gyroplane operation.

Environmental Limitations

Specifies limits for wind, crosswind, tailwind, operating altitude, and OAT.

Instrument Markings and Colour Codes

Explanation of instrument markings, including color codes for operating limits.

Airspeed and Rotor Speed Limitations

Details on VNE, VB, rotor speed limits, and caution ranges.

Power Plant Limitations and Markings

Engine speed, oil temperature, cylinder head temperature, and pressure limits.

Weight and Balance Limits

Maximum takeoff weights, seat weights, CG limits, and load factors.

Flight Crew and Kinds of Operation

Minimum crew requirements and approved types of operation (Day VFR).

Fuel Specifications and Capacities

Approved fuel grades, unleaded/leaded fuel operation, and tank capacities.

Minimum Equipment and Placards

Required operative equipment and overview of essential pilot view placards.

Section 3: Emergency Procedures

Engine Failure Procedures

Actions to take during engine failure during takeoff, after lift-off, and at altitude.

Air Restart Procedure

Steps to attempt an engine restart if possible after an in-flight failure.

Landing in Trees or High Vegetation

Procedure for landing in trees or high vegetation, prioritizing safety.

Degradation of Engine Power and Evacuation

Procedures for engine power degradation and safe evacuation of the aircraft.

Smoke and Fire Procedures

Actions to take in case of smoke or fire on the ground or in flight.

Canopy Open in Flight and Off-field Landing

Procedures for dealing with an open canopy and for performing off-field landings.

Flight Control Malfunctions

Handling procedures for malfunctions in engine power control, rudder, rotor head, and trim.

Pitch Oscillation and Vibration Recovery

Guidance on recovering from pitch oscillations and managing vibration.

Other Equipment Failure Procedures

Actions for failures of instruments like ASI, Altimeter, Compass, and Rotor RPM.

Warning Lights and Parameter Monitoring

Interpretation of warning lights (GEN, Low Volt, Boost) and out-of-limit parameters.

Engine Failure and Emergency Landing Guidance

Procedures for variable pitch propeller failure and landing with a deflated tire.

Engine Shut-down and Emergency Exit

Alternative engine shutdown methods and procedures for emergency exit after rollover.

Section 4: Normal Procedures

Safe Airspeeds for Operation

Recommended airspeeds for climb, best rate/endurance, best range, and approach.

Preparation for Flight and Pre-flight Checks

Guidance on flight preparation and the mandatory daily/pre-flight inspection checklist.

Before Boarding and Engine Starting

Procedures for pre-boarding, securing the aircraft, and starting the engine.

Taxi and Run-up Procedures

Instructions for taxiing, run-up checks, and magneto checks.

Take-off and Take-off Run Procedures

Detailed steps for performing a standard and short field take-off.

Climb, Cruise, Descent, and Approach

Procedures for normal climb, cruise, descent, and approach phases of flight.

Landing and Go-around Procedures

Guidance for performing safe landings and go-arounds.

After Landing and Engine Shut-down

Procedures for after landing, parking, and engine shutdown.

Special Procedures: Sink/Recovery and Precipitation Flight

Procedures for slow speed sink recovery and flight in precipitation.

Summer Canopy and Engine Restart

Considerations for flying with a summer canopy and engine in-flight restart.

Noise Abatement Procedures

Best practices for minimizing noise during flight operations.

Section 5: Performance

Demonstrated Operating Temperature and Airspeed Correction

Information on demonstrated operating temperatures and airspeed correction graph.

Height-Velocity Diagram

Diagram illustrating safe flight envelopes for engine failure scenarios.

Relevant Speeds for Flight Performance

Key airspeeds for different flight phases and performance considerations.

Rate of Climb and Take-off/Landing Data

Data on climb rates for various conditions and takeoff/landing distances.

Influence on Take-off Distance and Climb Rate

Factors affecting takeoff distance and climb rate, including temperature and altitude.

Sink Rate, Glide Ratio, and Fuel Flow

Performance data including sink rate, glide ratio, and fuel consumption figures.

Sound Exposure and High Altitude Operation

Noise characteristics and operational considerations for high altitude flights.

Section 6: Weight and Balance

General Weight and Balance Principles

Importance of operating within weight and balance limits for safety and control.

Weight and Balance Record and Compliance

Guidance on weight and balance records and ensuring compliance with limits.

Section 7: System Description

Introduction to Gyroplane Systems

Overview of the gyroplane's standard and optional systems.

Airframe, Undercarriage, and Doors/Windows

Description of the airframe structure, landing gear, and canopy/exits.

Fuel System Overview

Details on the fuel system components, tanks, and ventilation.

Pneumatic System Functions

Operation of the pneumatic system for trim, rotor brake, and pre-rotator activation.

Power Plant System Details

Description of the ROTAX engine variants and the oil system.

Rotor System Components

Description of the rotor system, including blades, hub, and teeter hinge assembly.

Vibration Damping System

Explanation of the vibration damping elements for reducing rotor vibration.

Flight Controls and Trim System

Description of the control stick, trim system, and associated components.

Electrical System Overview

Description of the 12V DC electrical system, generator, battery, and consumers.

Lighting, Avionics, and Instrument Panel

Description of lighting systems, avionics, and various instrument panel layouts.

Intercom, Pitot Static, and Indicators

Description of intercom, pitot static system, and various indicators/sensors.

Seats, Seatbelts, and Stowage

Details on seats, seatbelts, and stowage compartment capacity.

Fire Warning System and Fuses

Explanation of the fire warning system and fuse layout.

Cabin Heater System

Description of the optional cabin heater system.

Section 8: Handling and Maintenance

Maintenance Obligations and General Handling

Owner/operator responsibilities for airworthiness and general care of the gyroplane.

Cleaning and Refuelling Procedures

Guidelines for cleaning the aircraft and safe refuelling practices.

Engine Fluid Level Checks and Tire Pressure

Procedures for checking engine oil, coolant levels, and tire pressures.

Lubrication, Fluids, and Battery Maintenance

Information on lubrication, replenishing fluids, and battery maintenance.

Engine Air Filter, Propeller, and Winter Operation

Maintenance for air filter, propeller cleaning, and considerations for winter operation.

Rotor System Removal, Disassembly, Assembly, and Installation

Detailed procedures for removing, disassembling, assembling, and installing the rotor system.

Road Transport and Repairs

Guidance on road transport preparation and authorized repair procedures.

Section 9: Supplements

9-1 Variable Pitch Propeller - IVO

General information, limitations, procedures, and performance for the IVO VPP.

9-2 Lights System

Description of optional landing, navigation, and strobe lights.

9-3 GPS/Moving Map Systems

Information on optional GPS/Moving Map systems and their usage.

9-4 Fire Indication System

Description of the engine fire indication system and emergency procedures.

9-5 Canopy Indication System

Description of the canopy lock indication system and its function.

9-6 Stowage Compartment

Details on optional stowage compartments, loading limits, and performance.

9-7 ELT (Emergency Locator Transmitter)

Information on the ELT system, activation, and operation.

9-8 Removal/Installation Canopy

Procedures for the removal and installation of the aircraft canopy.

Section 10: Safety Tips

General Safety Guidance

General suggestions for safe gyroplane operation.

Low-G Avoidance and Side Slip Precautions

Guidance on avoiding low-G conditions and managing side slip.

Fuel Management and Control Handling

Tips on maintaining adequate fuel levels and smooth control inputs.

Strobe Lights, Propeller/Rotor Dangers

Safety advice regarding strobe lights and the inherent dangers of propellers and rotors.

Power Lines and Loss of Visibility Hazards

Warnings about the dangers of power lines and flying in reduced visibility.

Overconfidence, Low Flying, and Conversion Pilot Risks

Advice on avoiding overconfidence, hazards of low flying, and risks for conversion pilots.

Demonstration Flights and Simulated Engine Failures

Safety considerations for demonstration flights and training off-field engine failures.

Appendix

List of Appendices

Index of supplementary forms and documentation.

Appendix 1: Operator Registration Form

Form for registering aircraft ownership and operator details.

Appendix 2: Customer Feedback Form

Form for providing feedback on the manual, services, and products.

Appendix 3: Incident Reporting Form

Form for reporting incidents, accidents, or service failures.