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BAC Trillium Series User Manual

BAC Trillium Series
63 pages
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RIGGING, INSTALLATION, OPERATION & MAINTENANCE MANUAL
TrilliumSeries Adiabatic Products

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BAC Trillium Series Specifications

General IconGeneral
BrandBAC
ModelTrillium Series
CategoryAir Conditioner
LanguageEnglish

Summary

Unit Description

Unit Overview

Provides a general overview of the unit's components and layout.

Rigging

Safety

Covers essential safety precautions and warnings related to rigging operations.

Pre-Rigging Checks

Details necessary inspections before initiating lifting or rigging procedures.

Unit Weights

Information on verifying unit weights from submittal drawings for rigging.

Anchoring

Guidelines for securing the unit to support beams and proper mounting.

Layout Guidelines

Recommendations for unit placement to ensure adequate airflow and prevent recirculation.

Prolonged Outdoor Storage

Procedures for preparing and storing the unit outdoors for extended periods.

Installation

Refrigerant Connection and Fluid Connections

Instructions for connecting refrigerant and fluid piping to the unit.

Refrigerant Piping for Multiple Units

Guidance on piping arrangements for multiple TrilliumSeries™ Adiabatic Condensers.

Piping Guidelines

General recommendations for routing water and refrigerant piping to the unit.

Water Connection

Details on connecting the water supply to the unit, including pressure requirements.

Installation of the Pressure Regulating Valve

Steps for installing the pressure regulating valve for water monitoring.

Ammonia Installation Instructions

Specific recommendations for units using ammonia as a refrigerant.

Customer Electrical Connections

Information on making customer power and signal connections to the unit.

Wiring and Electrical Information

Details electrical specifications and connection diagrams for unit power.

Controls Connections

How to connect control signals and communication wiring to the unit.

Controls Setup for Microchannel Coils (TSDC Only)

Specific setup instructions for microchannel coils in TSDC units.

Unit Operation

Start-Up

Procedures for initial unit startup, including checks and cleaning.

Modes of Operation

Explains the unit's operational modes: Dry Mode and Pre-Cooler Mode.

Cleansing Circulation

Describes the process for maintaining water hygiene and minimizing consumption.

Pump and Float Control

Details the operation of the pump, float switch, and water level management.

EcoFlex™ Controls

Overview of the smart control system for optimizing unit performance.

Modes of Operation Optimization

Options for customizing unit operation for efficiency and water savings.

Fan Control

How fan speed is controlled via various methods like analog signals or communication.

Self-Clean Cycle

Explanation of the automated cycle to maintain coil and pad performance.

Winter Operation

Guidelines for operating the unit during winter to prevent freezing.

Coil Freeze Protection (TSDF2 Only)

Methods to protect coils from freezing in TSDF2 models.

Discrete Spray Connection

How to use the bypass connection for water supply in case of pump failure.

Auto-Discrete Backup Spray System

System providing backup water for adiabatic cooling during component failure.

EcoFlex™ Controls Operation

Details on how the EcoFlex™ controls manage unit functions and alarms.

EcoFlex™ Controls Features

Highlights key features of the EcoFlex™ control system, including panel and fan control.

Detailed Component Maintenance

Recommended Maintenance Intervals

A schedule outlining recommended maintenance tasks and their frequency.

Pre-Cooler Pad Maintenance

Guidance on inspecting, cleaning, and removing the pre-cooler pads.

Water Distribution System Maintenance

Instructions for inspecting and cleaning the unit's water distribution system.

Strainer and Pump Maintenance

Procedures for maintaining the pump and its associated strainer.

Sump and Water Collection Gutters Maintenance

Cleaning and inspection procedures for the unit's sump and gutters.

Fan and Motor Maintenance

Maintenance requirements for the unit's axial fans and motors.

Coil Maintenance

Proper methods for inspecting and cleaning the unit's coils.

Water Treatment

Information on water quality and treatment for optimal performance and pad life.

EcoFlex™ Controls Maintenance

Guidance on maintaining the EcoFlex™ control system, including date/time settings.

Setting Date and Time

How to set or reset the date and time for the unit's controller.

Commandable Values

Explanation of adjustable parameters within the EcoFlex™ control system.

Self-Clean Cycle

Configuration options for the automated self-cleaning cycle.

Forced Overnight Dry Mode

How to enable a dry cycle to extend pre-cooler pad life.

Software Verification for a pCO Controller

Steps to check the software version of the unit's controller.

Retrieval of Logged Data

Procedure for downloading operational data using a USB flash drive.

Troubleshooting Guide

Fan Does Not Run

Solutions for issues where the unit's fans are not operating.

Fan Spins Backwards

Troubleshooting steps if the fans are rotating in the wrong direction.

Fan Does Not Respond to the Control Signal

Steps to resolve issues where fans do not react to control signals.

No Water Spray or Pump Does Not Run

Diagnosing and fixing problems with water spray or the pump.

Pre-Cooler Mode Doesn't Work

Troubleshooting steps when the pre-cooler mode is not functioning correctly.

Uneven Spray or Dry Sections on Pre-Cooler Pads

Addressing issues with inconsistent water distribution on pre-cooler pads.

Low Performance

Identifying causes and solutions for reduced unit performance.

Scale Formation on Pre-Cooler Pads

Dealing with scale buildup on pre-cooler pads due to hard water.

Excessive Wear on Pre-Cooler Pads

Addressing premature wear on pre-cooler pads and replacement needs.

Unit Remains in Auto-Discrete Mode

Troubleshooting why the unit stays in auto-discrete mode.

EcoFlex™ Controls Alarm Descriptions

Explains common alarms generated by the EcoFlex™ control system.

Appendix: EcoFlex™ Controls

Menus

Overview of the controller's menu structure and navigation.

Main Menu

Description of the primary menu interface and its buttons.

Status Menu

Menu providing unit operational status and parameter customization.

Submenus

Details the available submenus within the main controller interface.

Technician Menu

Access to advanced settings and manual control for technicians.

Datalogging

How to retrieve and analyze logged operational data from the unit.

Appendix b: Danfoss and Emerson CPC Rack Controllers

Danfoss

Recommended starting settings for Danfoss rack controllers.

Emerson

Recommended settings for Emerson CPC rack controllers.

Recommended Spare Parts

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