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BendPak Turf Maintenance Lift Kit - User Manual

BendPak Turf Maintenance Lift Kit
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1645 Lemonwood Dr.
Santa Paula, CA 93060 USA
Toll Free: (800) 253-2363
Telephone: (805) 933-9970
bendpak.com
Turf Maintenance Lift Kit
Quick Start Guide
Document P/N 5900178 — Revision A1 — Released April 2021
The Turf Maintenance Lift Kit is a Lift accessory that adapts BendPak’s Two-Post Lift models GP-7
Series, D2-10C, XPR-9TS, XPR-9SBT, XPR-10S Series, XPR-10TS Series, and the XPR-10XLS
Series. The adapter consists an adjustable, full-width Wheel Stop and adjustable left and right Wheel
Forks. One version utilizes a fixed width Wheel Stop for use on the GP-7 series Lift only.
More information about BendPak products, including Two-post Lifts, is available at bendpak.com.
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Overview

The BendPak Turf Maintenance Lift Kit is an accessory designed to adapt BendPak's Two-Post Lifts for servicing Lawn Maintenance equipment. This kit allows for the safe and efficient lifting of turf vehicles, ensuring proper maintenance and repair.

Function Description:

The Turf Maintenance Lift Kit integrates with specific BendPak Two-Post Lift models to provide a stable platform for lifting turf vehicles. It consists of a rear wheel stop, adjustable wheel forks, and various support components that securely cradle the vehicle during lifting operations. The kit is designed to accommodate different vehicle sizes and configurations, with both adjustable and fixed-width rear wheel stop options available depending on the lift model. The primary function is to elevate turf equipment, such as lawnmowers, utility vehicles, or small tractors, to a comfortable working height, allowing technicians easy access to the underside for maintenance, repairs, or inspections.

Important Technical Specifications:

  • Maximum Rated Capacity of the Turf Kit: 7,000 lb. / 3,175 kg.
  • Maximum Rated Capacity of Individual Fork Arms: 1,750 lb. / 794 kg per arm.
  • Maximum Rated Capacity of the Wheel Stop: 3,500 lb. / 1,588 kg.
  • Compatible BendPak Two-Post Lift Models:
    • GP-7 Series
    • D2-10C
    • XPR-9TS
    • XPR-9SBT
    • XPR-9S Series
    • XPR-10S Series
    • XPR-10TS Series
    • XPR-10XLS Series
  • Adjustable Wheel Stop (P/N 5210262) Dimensions:
    • Outermost Dimensions:
      • Width: 10.89 in. (276.6 mm)
      • Overall Length: 100.114 in. (2,542.9 mm)
      • Adjustable Length Range: 102.44 in. (2,602 mm) Min. to 110.157 in. (2,798 mm) Max.
      • Fork Arm Extension: 2.505 in. (63.5 mm)
      • Section A-A Width: 91.01 in. (2,311.7 mm)
    • Innermost Dimensions:
      • Overall Width: 28.037 in. (712.2 mm)
      • Inner Fork Arm Spacing: 41.327 in. (1,049.7 mm)
      • Adjustable Inner Length Range: 97.402 in. (2,474 mm) Min. to 105.118 in. (2,670 mm) Max.
  • Fixed Rear Wheel Stop (P/N 5174042) (GP-7 Only) Dimensions:
    • Outermost Dimensions:
      • Fork Arm Extension: 2.375 in. (60 mm)
      • Overall Length: 92.625 in. (2,353.5 mm)
      • Section A-A Width: 89.75 in. (2,280.6 mm)
    • Innermost Dimensions:
      • Overall Width: 27.9 in. (709 mm)
      • Inner Fork Arm Spacing: 41.5 in. (1056 mm)
  • Components:
    • Turf Kit Lift Head Gusset Closeout (P/N 5700174 / 5700377)
    • Turf Kit Long Lift Arm – Right Front (P/N 5600352)
    • Turf Kit Long Lift Arm – Left Front (P/N 5600353)
    • Turf Kit Rear Wheel Stop Weldment, Inner (P/N 5601636) (Adjustable Width only)
    • Turf Kit Rear Wheel Stop Weldment, Outer (P/N 5601637) (Adjustable Width only)
    • Turf Kit Short Lift Arm – Right Rear (P/N 5600347)
    • Turf Kit Short Lift Arm – Left Rear (P/N 5600348)
    • Turf Kit Slide Receiver Weldment (P/N 5601178)
    • Turf Kit Wheel Fork Weldment (P/N 5210229)
    • Turf Kit Parts Bag (P/N 5174068) (Adjustable Width only)
    • Turf Kit Trough Support Strap (P/N 5735866) (Adjustable Width only)
    • GP-7 Rear Wheel Stop Weldment (P/N 5601404) (Fixed Width only)
    • Parts Bag includes: Turf Kit Rear Wheel Stop Locking Pin Weldment, Turf Kit Stop Plate, Turf Kit Trough Spacer (Adjustable Width only), Hex Head Bolts (M6 x 16, M12 x 25, M10 x 40), Nuts (M10), Washers (M12 Flat, M10 x Ø18 Split Lock, M10 x Ø20 Flat).

Usage Features:

  • Versatile Compatibility: Designed to work with a wide range of BendPak Two-Post Lift models, making it a flexible addition to existing equipment.
  • Adjustable Wheel Stop: The adjustable width rear wheel stop (P/N 5210262) allows for customization to fit various turf vehicle wheelbases, ensuring a secure fit. A fixed-width option (P/N 5174042) is available for GP-7 series lifts.
  • Adjustable Wheel Forks: Left and right adjustable wheel forks securely capture the vehicle's wheels, providing additional stability during lifting.
  • Center of Gravity Management: Emphasizes the importance of properly positioning the vehicle's center of gravity on the lift and kit to ensure stability.
  • Safety Locks: Utilizes the lift's existing safety lock mechanisms to secure the vehicle at the desired height.
  • Clearance: Designed to provide ample drive-through clearance when the wheel forks are retracted, facilitating easy vehicle entry and exit.
  • Ease of Installation: The Quick Start Guide provides step-by-step instructions for assembly and installation, including removal of existing lift arms and installation of the kit components. Assistance from a forklift or additional personnel is recommended for handling heavy components.
  • Operational Safety: Includes comprehensive safety rules and warnings, such as not exceeding capacity, ensuring even weight distribution, using jack stands when necessary, and verifying no obstructions before raising or lowering.
  • Vehicle Stability Check: Recommends gently rocking the vehicle after initial lift to ensure stability before raising to full height.
  • Support: BendPak offers customer support via phone and email for any issues encountered during setup or operation.

Maintenance Features:

  • Regular Inspection: Users are advised to perform visual inspections of the lift and turf kit before each use to check for missing or damaged parts.
  • Annual Thorough Inspection: BendPak recommends a thorough inspection of the lift at least once a year.
  • Replacement Parts: Emphasizes the use of only approved replacement parts for service and maintenance.
  • Decal and Label Maintenance: Instructions to keep all labels clean and visible, and to replace any damaged or severely worn parts or decals.
  • Documentation: Encourages keeping the manual readily available for operators and ensuring all operators read and understand the Quick Start Guide.
  • Component Retention: Instructions to retain all original lift components (pins, C-rings, gear shaft, springs, snap rings) for future use if the Turf Kit is removed.
  • Maintenance Log: A dedicated section in the manual for recording maintenance activities, promoting a structured approach to equipment upkeep.

BendPak Turf Maintenance Lift Kit Specifications

General IconGeneral
BrandBendPak
ModelTurf Maintenance Lift Kit
CategoryLifting Systems
LanguageEnglish

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