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BendPak XPR-10 User Manual

BendPak XPR-10
56 pages
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1
INSTALLATION AND OPERATION MANUAL
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
wwwbendpak.com
10,000 POUND CAPACITY
SURFACE MOUNTED
TWO-POST LIFTS
MODELS:
XPR-10
XPR-10A
XPR-10-168
XPR-10A-168
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
MAN REV A 01-03-11
P/N 5900047
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BendPak XPR-10 Specifications

General IconGeneral
Capacity10, 000 lbs
Lift TypeTwo-Post Lift
Lifting Time45 seconds
Voltage220V
Minimum Height4.5 inches
Max Lift Height69 inches
Power Requirements220 VAC / 60 Hz / 1 Ph
Overall Height145" / 3683 mm

Summary

IMPORTANT SAFETY INSTRUCTIONS

INSTALLATION AND OPERATION MANUAL OVERVIEW

Provides a general overview of the lift's installation and operation manual's purpose.

PRODUCT WARRANTY INFORMATION

DEFINITIONS AND RESPONSIBILITIES

OWNER'S RESPONSIBILITY

Outlines the owner's duties regarding lift safety, maintenance, and operator training.

CLEARANCES AND LAYOUT

XPR-10 CLEARANCES

Specifies the minimum required dimensions for the XPR-10 lift installation.

INSTALLER AND OPERATOR GUIDELINES

PROTECTIVE EQUIPMENT REQUIREMENTS

Details essential personal protective equipment for safe installation and operation.

INTRODUCTION AND SAFETY

IMPORTANT SAFETY INSTRUCTIONS

Key safety precautions and warnings to follow during lift operation.

TOOLS AND SITE PREPARATION

SITE SELECTION AND FLOOR REQUIREMENTS

Guidance on choosing an installation site and necessary concrete specifications.

PARTS INVENTORY

INSTALLATION PROCEDURES

POST PREPARATION AND CABLE ROUTING

Steps for preparing posts and routing equalizer cables before raising.

FLOOR PLAN LAYOUTS

Visual guides for lift placement based on configuration.

POST AND ASSEMBLY INSTALLATION

Installing posts, overhead assembly, and arms according to steps 4-14.

HYDRAULIC & WIRING CONNECTIONS

Connecting power unit, hoses, and safety covers as per steps 8-13.

LIFT ARMS & FINAL ADJUSTMENTS

Installing lift arms and performing initial start-up and adjustments (Steps 14-16).

POST-INSTALLATION PROCEDURES

Lubrication and cylinder bleeding steps after initial installation.

IMPORTANT LEVELING INSTRUCTIONS

CARRIAGE STOP BOLT INSTALLATION

Procedure for installing and torquing the carriage stop bolts.

SAFETY LABEL PLACEMENT GUIDELINES

POWER-UNIT INSTALLATION NOTES

WIRING DIAGRAMS

OPTIONAL EQUIPMENT INSTALLATION

UTILITY AIR-ELECTRIC WORKSTATION

Installation details for the air-electric workstation.

OPERATION INSTRUCTIONS

LIFT OPERATION SAFETY

Essential safety practices for operating the lift properly.

REQUIRED MONTHLY MAINTENANCE

WIRE ROPE INSPECTION AND MAINTENANCE

INSPECTING AND REPLACING LIFTING CABLES

Guidelines for inspecting and replacing lift cables due to wear or damage.

SAFE LIFT OPERATION PRACTICES

TRAINING REQUIREMENTS FOR OPERATORS

Key training topics essential for lift operators.

TROUBLESHOOTING: LIFT WILL NOT RAISE

TROUBLESHOOTING: MOTOR AND LIFTING ISSUES

MOTOR WILL NOT RUN

Diagnosing and resolving issues where the motor fails to operate.

TROUBLESHOOTING: LIFT WILL NOT STAY UP

MAINTENANCE RECORDS LOG

INSTALLATION FORM AND AGREEMENTS

POST-INSTALLATION CHECK-OFF LIST

A checklist to verify all installation procedures were completed correctly.

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