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BendPak XPR-10A - User Manual

BendPak XPR-10A
56 pages
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1
INSTALLATION AND OPERATION MANUAL
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or dam-
aged goods. Do this for your own protection.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
wwwbendpak.com
10,000 POUND CAPACITY
SURFACE MOUNTED
TWO-POST LIFTS
MODELS:
XPR-10
XPR-10A
XPR-10-168
XPR-10A-168
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT
INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY
UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL.
FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-
ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
MAN REV A 01-03-11
P/N 5900047

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BendPak XPR-10A Specifications

General IconGeneral
Lifting Capacity10, 000 lbs
Overall Width134 inches
Overall Length191 inches
Lifting Time45 seconds
Motor2 HP
Voltage220V
Air Requirements100 psi

Summary

Important Safety Instructions

Save and Read Manual Before Use

Instructions to save the manual and read it thoroughly before installation and operation.

Operational Safety Advice

Hazard Levels and Owner Responsibility

Site Preparation and Requirements

Site Selection and Floor Requirements

Details criteria for selecting an installation site, including floor conditions and slope.

Parts Inventory

Installation Step 3: Post Preparation

Equalizer Cable Routing

Site Layout and Power Post Installation

Step 5: Installing Power Side Post

Procedure for installing the power side post, including drilling and securing anchor bolts.

Installing Lift Posts

Step 7: Mounting Overhead Assembly

Steps for mounting the overhead assembly onto the installed posts.

Mounting Power Unit and Overhead Assembly

Step 8: Mounting Hydraulic Power Unit

Procedure for attaching the hydraulic power unit to the power side post.

Safety Cable and Weldment Installation

Step 9: Installing Safeties and Safety Cable

Detailed steps for installing the safety weldments and routing the safety cable.

Hydraulic Line and Equalizer Cable Routing

Overhead Microswitch Installation

Power Unit Hose and Safety Cover Installation

Lift Arm Installation

Lift Leveling and Cable Tension

Power-Unit Installation Notes

Power Unit Connection and Start-Up

Step 16: Lift Start Up and Adjustments

Procedure for initial lift start-up, checking components, and making final adjustments.

Post-Installation Checks and Lubrication

Operation Instructions and Responsibilities

Step 19: Operation Instructions

Comprehensive guide to operating the lift safely and correctly.

Owner;Employer Responsibilities

Defines the duties of owners and employers regarding lift safety, training, and maintenance.

Lift Operation Safety Overview

General safety guidelines for operating the lift, including daily inspections and prohibited actions.

Lift Operation Safety (Continued)

Vehicle Loading and Raising Safety

Safe procedures for loading vehicles onto the lift and raising them, including adapter placement.

Vehicle Lifting Point Guidance

Lowering Procedures and Maintenance

Vehicle Loading Configurations

Lift Operation and Monthly Maintenance

Wire Rope Inspection and Maintenance

Safe Lift Operation Principles

Required Employee Training

Outlines essential training components for employees operating automotive lifts.

Lift Operation and Safety Practices

Core principles for safe lift operation, including load limits and center of gravity.

Critical Lift Operation Safety Rules

General Operational Dangers

Highlights critical safety rules, including staying clear of moving parts and avoiding unauthorized operation.

Troubleshooting: Lift Will Not Raise

Possible Causes and Remedies

Lists potential causes for the lift not raising and provides remedies.

Troubleshooting: Motor and Slow Lowering Issues

Motor Will Not Run

Identifies causes and solutions for the lift motor failing to run.

Lift Lowers Slowly or Not At All

Diagnoses issues causing the lift to lower slowly or not at all.

Troubleshooting: Loaded Lift Issues

Lift Will Not Raise Loaded Lift

Addresses common causes and remedies for a lift failing to raise a loaded vehicle.

Troubleshooting: Lift Stability

Lift Will Not Stay Up

Provides troubleshooting steps for when the lift fails to maintain its elevated position.

Installation Documentation

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