BendPak XPR-10S User Manual

1
INSTALLATION AND OPERATION MANUAL
RECEIVING
The shipment should be thoroughly inspected as soon as it
is received. The signed Bill of Lading is acknowledgement
by the shipping carrier as receipt of this product as listed
in your invoice as being in a good condition of shipment. If
any of these goods listed on this Bill of Lading are missing
or damaged, do not accept goods until the shipping carrier
makes a notation on the freight bill of the missing or
damaged goods. Do this for your own protection.
BE SAFE
Your new lift was designed and built with safety in mind.
However, your overall safety can be increased with proper
training and thoughtful operation on the part of the operator.
DO NOT operate or repair this equipment without reading
this manual and the important safety instructions shown
inside. Keep this operation manual near the lift at all times.
Make sure that ALL USERS read and understand this
manual.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
www.bendpak.com
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING WITH LIFT INSTALLATION
AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND THE
FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL
OPERATORS. FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY
CAUSE INJURY OR DEATH.
MAN REV A 09-06-2016
P/N 5900951
10,000 LB /4536 KG CAPACITY
SURFACE MOUNTED TWO-POST LIFTS
MODELS:
XPR-10S
XPR-10S-LP
XPR-10S-168
XPR-10S-168-LP
XPR-10TS
XPR-10TS-168
XPR-10AS
XPR-10AS-LP
XPR-10AS-168
XPR-10AS-168-LP
400V 50Hz SUPPLY DETAILS ARE
INCLUDED WITH ELECTRICAL
CONTROL BOX. DISREGARD SUPPLY
WIRING DETAILS IN THIS MANUAL
EUROPEAN USERS
ORIGINAL INSTRUCTIONS IN
ENGLISH LANGUAGE
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
Symmetrical
model shown
.

BendPak XPR-10S Specifications

General

Brand	BendPak
Model	XPR-10S
Category	Lifting Systems
Language	English

Summary

INSTALLATION AND OPERATION MANUAL

IMPORTANT SAFETY INSTRUCTIONS

Crucial safety guidelines to read before installation and operation.

IMPORTANT NOTICE

DEFINITIONS OF HAZARD LEVELS

Explains hazard symbols and their meanings for safety.

OWNER'S RESPONSIBILITY

Outlines the owner's duties for safe operation and maintenance.

INSTALLER / OPERATOR

INTRODUCTION

IMPORTANT SAFETY INSTRUCTIONS

Comprehensive safety instructions to be read and followed before use.

FLOOR PLAN

XPR-10S-168 Models Floor Plan

XPR-10AS Models Floor Plan

STEP 3 (Post Preparation)

EQUALIZER CABLE ROUTING

HOSE ROUTING

STEP 4 (Site Layout)

STEP 5 (Installing the POWER SIDE post)

Step-by-step guide for installing the power side post.

STEP 6 (Installing the OFF SIDE post)

STEP 7 (Mounting the Overhead Assembly)

Instructions for mounting the overhead assembly.

STEP 8 (Mounting the Hydraulic Power Unit)

STEP 9 (Installing the Safeties and Safety Cable)

STEP 10 (Installing Hydraulic Lines)

STEP 11 (Routing the Equalizer Cables)

STEP 12 (Installing Overhead Microswitch)

STEP 13 (Installing Power Unit Hose Assembly and Power Side Safety Cover)

STEP 14 (Installing the Lift Arms)

IMPORTANT LEVELING INSTRUCTIONS

CARRIAGE-STOP BOLT INSTALLATION WARNING

IMPORTANT POWER-UNIT INSTALLATION NOTES

ALL WIRING MUST BE PERFORMED BY A CERTIFIED ELECTRICIAN ONLY

Emphasizes the requirement for professional electrical installation.

WIRING DIAGRAM

STEP 15 (Power Unit Connection)

STEP 16 (Lift Start Up / Final Adjustments)

Procedures for initial startup and final adjustments of the lift.

POST-INSTALLATION CHECK-OFF

STEP 18 (Bleeding the Cylinders)

STEP 19 (Operation Instructions)

OWNER/EMPLOYER RESPONSIBILITIES

Defines the duties of owners and employers for safe lift operation.

LIFT OPERATION SAFETY

General safety rules and precautions for operating the lift.

TO RAISE THE LIFT

TYPICAL LIFTING POINTS

WHILE USING LIFT

MAINTENANCE INSTRUCTIONS

TO RAISE LIFT

TO LOWER THE LIFT

Procedures for safely lowering the vehicle and lift.

REQUIRED MONTHLY MAINTENANCE

WIRE ROPE INSPECTION AND MAINTENANCE

HOW OFTEN TO INSPECT

WHEN TO REPLACE LIFTING CABLES DUE TO BROKEN WIRES

Safe Lift Operation

TRAINING SHOULD INCLUDE, BUT NOT LIMITED TO:

LIFT OPERATION / SAFETY

Core safety principles and operational guidelines for using the lift.

LIFT WILL NOT RAISE

POSSIBLE CAUSE

REMEDY

MOTOR WILL NOT RUN

LIFT LOWERS SLOWLY OR NOT AT ALL

Identifies causes and solutions for slow or non-existent lift lowering.

WILL NOT RAISE LOADED LIFT

LIFT WILL NOT STAY UP

Torque Recommendations

INSTALLATION FORM

Post-Installation Check-Off