Big Joe M22 - Table of Contents

TABLE OF CONTENTS
BL-M22EP-0119 - 01-11-2019 I
Section Page Section Page
DESCRIPTION............................................................1-1
1-1 INTRODUCTION ................................................1-1
1-2 GENERAL DESCRIPTION.................................1-1
1-3 SAFETY FEATURES..........................................1-1
OPERATION ...............................................................2-1
2-1 GENERAL...........................................................2-1
2-2 OPERATING PRECAUTIONS............................2-1
2-3 BEFORE OPERATION.......................................2-1
2-4 INSTRUMENTS AND CONTROLS....................2-3
2-4.1 INSTRUMENT PANEL...............................2-3
2-4.2 FOOT ACTUATED FLOOR LOCK.............2-3
2-4.3 OPERATOR HANDLE ...............................2-3
2-5 TRANSPORT......................................................2-3
2-5.1 MOVING, POSITIONING, STOPPING ......2-3
2-5.2 TURNING...................................................2-4
2-6 OPERATING THE LIFT......................................2-4
2-7 LOADING AND UNLOADING.............................2-4
2-8 PARKING............................................................2-4
PLANNED MAINTENANCE ........................................3-1
3-1 GENERAL...........................................................3-1
3-2 MONTHLY AND QUARTERLY CHECKS...........3-1
3-3 BATTERY CARE ................................................3-1
3-3.1 GENERAL..................................................3-1
3-3.2 SAFETY RULES........................................3-2
3-3.3 BATTERY CARE AND CHARGING...........3-2
3-4 CHARGING BATTERIES ...................................3-2
3-4.1 BATTERY CHARGER INDICATORS ........3-2
3-4.2 CHARGING................................................3-2
3-5 LUBRICATION....................................................3-2
3-6 LIFT CHAIN MAINTENANCE.............................3-2
TROUBLESHOOTING ................................................4-1
4-1 GENERAL...........................................................4-1
LIFT SYSTEM SERVICING........................................ 5-1
5-1 GENERAL.......................................................... 5-1
5-2 LIFT CHAIN WEAR INSPECTION..................... 5-1
5-3 LIFT CHAINS ADJUSTMENT............................ 5-1
5-4 LIFT CHAINS REPLACEMENT ......................... 5-1
5-5 LIFT FORKS ...................................................... 5-3
5-5.1 REMOVAL................................................. 5-3
5-5.2 INSTALLATION......................................... 5-3
5-6 LIFT CARRIAGE................................................ 5-3
5-7 LIFT CYLINDER (SINGLE STAGE)................... 5-4
5-7.1 REMOVAL................................................. 5-4
5-7.2 INSTALLATION......................................... 5-4
5-8 LIFT CYLINDER (TELESCOPIC) ...................... 5-5
5-8.1 REMOVAL................................................. 5-5
5-8.2 INSTALLATION......................................... 5-5
HYDRAULIC SYSTEM SERVICING........................... 6-1
6-1 HYDRAULIC PUMP ASSEMBLY....................... 6-1
6-1.1 REMOVAL................................................. 6-1
6-1.2 INSTALLATION......................................... 6-1
6-2 LIFT CYLINDER................................................. 6-2
ELECTRICAL SYSTEM SERVICING ......................... 7-1
7-1 HYDRAULIC PUMP MOTOR............................. 7-1
7-2 BATTERY CHARGER........................................ 7-1
FRAME AND RELATED PARTS SERVICING ........... 8-1
8-1 GENERAL.......................................................... 8-1
8-2 LOAD WHEEL REPLACEMENT........................ 8-1
8-3 CASTER WHEEL REPLACEMENT................... 8-1
8-4 FOOT ACTUATED FLOOR LOCK..................... 8-1
ILLUSTRATED PARTS BREAKDOWN...................... 9-1