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Binder C 170 - User Manual

Binder C 170
93 pages
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Issue 08/2015 Art. No. 7001-0297
Operating Manual
C 170 (E3)
CO
2
Incubator
with FPI-sensor system
and display controller RP1
Model
Model version
Art. No.
C 170
C170-230V-R
9040-0112, 9140-0112
C 170-UL
C170-120V-R
9040-0113, 9140-0113
BINDER GmbH
Address Post office box 102
D-78502 Tuttlingen
Tel. +49 7462 2005 0
Fax +49 7462 2005 100
Internet http://www.binder-world.com
E-mail info@binder-world.com
Service Hotline +49 7462 2005 555
Service Fax +49 7462 2005 93 555
Service E-Mail service@binder-world.com
Service Hotline USA +1 866 885 9794 or +1 631 224 4340 x3
Service Hotline Asia Pacific +852 390 705 04 or +852 390 705 03
Service Hotline Russia and CIS +7 495 988 15 16

Table of Contents

Questions and Answers

Summary

Safety Instructions and Precautions

Legal Considerations for Operating Manual

Information about the manual's purpose, liability disclaimers, and product changes.

Structure of Safety Information

Explains safety symbols, signal words, pictograms, and message panel structure.

Safety Label Locations on Unit

Details the placement of warning signs and service labels on the CO2 incubator.

Unit Type Plate Information

Describes the details and meaning of information presented on the unit's type plate.

General Safety for Installation and Operation

Provides essential safety guidelines for installing and operating the CO2 incubator.

Working Safely with CO2 Gas

Health hazards of CO2, ventilation requirements, and recommended warning systems.

Precautions for Handling Gas Cylinders

Safe practices for storing, transporting, securing, and using gas cylinders.

Intended Use of the CO2 Incubator

Defines the approved applications and usage guidelines for the C 170 incubator.

Unit Description and Components

CO2 Measuring Principle Explained

Explains the FPI sensor system and infrared measurement technology for CO2.

Overview of the CO2 Incubator C 170

Identifies key external components of the incubator such as the controller and door handle.

Rear Connection Panel Details

Details the rear connection panel, including fuses, Ethernet, and alarm contacts.

Unit Door Features

Discusses the outer door heater, inner glass door, and automatic CO2 valve closure.

Delivery, Installation, and Storage Guidelines

Unpacking and Completeness Check

Instructions for unpacking, checking for damage, and removing protective materials.

Safe Lifting and Transportation Procedures

Guidelines for safely lifting, moving, and transporting the unit.

Storage Conditions for the Unit

Recommendations for intermediate storage, including temperature and humidity limits.

Installation Site and Ambient Conditions

Requirements for the installation site, surface, ventilation, and ambient conditions.

Installation and Connections

Installing Shelf Holders and Shelves

Instructions for installing and assembling the shelf holders and shelves.

CO2 Sensor Installation and Notes

Details on connecting the CO2 sensor and general operational notes.

Water Pan Placement and Filling

Instructions for properly placing and filling the water pan for humidity.

Gas Connection Procedures

General information and precautions for connecting gas cylinders.

Electrical Connection Guidelines

Instructions for connecting the unit to the power supply, including voltage and fuse details.

Starting Up the CO2 Incubator

RP1 Controller Function Overview

Preset Factory Parameters

Lists the default settings for temperature, CO2, and safety controller.

Initial Unit Performance After Startup

Discusses the initial equilibration phase and precautions before placing samples.

RP1 Controller Operating Modes

Selecting and Setting Operating Functions

Guides on navigating the controller display and setting parameters.

Operating Mode HAND Usage

Details how to access and use the HAND operating mode for setting functions.

Operating Mode USER: Advanced Settings

Instructions for accessing and using the password-protected USER mode.

Locking;Unlocking Settings via HAND Mode

Explains how to lock/unlock settings using a password in HAND mode.

Performance During Power Failures

Describes unit behavior during power interruptions and after restart.

RP1 Controller Settings

Setting Installation Altitude Above Sea Level

How to enter installation altitude for CO2 concentration correction.

Entering Temperature and CO2 Set Points

Step-by-step guide to setting desired temperature and CO2 levels.

Temperature Safety Devices

Over Temperature Protective Device (Class 1)

Describes the function of internal class 1 safety devices for unit protection.

Safety Controller (Class 3.1)

Explains the independent safety controller for protecting samples from overheating.

Setting Safety Controller Set Point Type

How to select between 'Limit' and 'Offset' types for the safety controller.

Setting the Safety Controller Set Point Value

Procedure for setting the safety controller's temperature limit or offset value.

Alarm Functions and Error Messages

Overview of Alarm Functions

Lists various alarm displays, their meanings, and triggering events.

Resetting Alarm Messages

Steps to clear alarm messages and turn off audible alerts.

Zero-Voltage Relay Alarm Output

How the unit transmits alarms to external monitoring systems via relay contacts.

Safety Controller Temperature Alarm

Details the alarm triggered when the safety controller set point is exceeded.

Temperature Tolerance Range Alarms

Explains alarms for deviations from set temperature outside tolerance limits.

Door Open Alarm

Describes the alarm and control shutdown when the incubator door is left open.

CO2 Tolerance Range Alarm

Alarms for CO2 levels deviating from the set point or tolerance threshold.

CO2 Pressure Too Low Alarm

Alarm indicating insufficient CO2 supply pressure.

Temperature Sensor Failure Alarm

Describes alarms and actions for temperature sensor malfunctions.

CO2 Sensor Failure Alarm

Identifies the alarm for a defective CO2 sensor and required steps.

Error Messages

Reference Measurements

CO2 Reference Measuring Methods

Describes methods for verifying CO2 concentration using pH or indicator tubes.

Temperature Reference Measurement

Guidelines for performing accurate temperature reference measurements.

Optional Accessories and Features

Silicone Access Ports

Describes optional silicone ports for cable entry and their usage.

Optional Base on Castors

Recommends the optional base for easier access and contamination avoidance.

Optional Stacking Adapter

Optional adapter for safe stacking of incubators.

Optional Analog Outputs for Temperature and CO2

Describes optional analog outputs for data transmission.

Avoiding Microbial Contamination

Cells and Media Handling

Precautions regarding cell cultures, media, sera, and reagents to prevent contamination.

Laboratory Conditions for Contamination Control

Measures for maintaining a contamination-free lab environment and equipment.

Working Practices in the Laboratory

Importance of aseptic techniques, safety training, and personnel behavior.

Chamber Design Features for Contamination Reduction

Features of the incubator's design that reduce contamination risk.

Handling the CO2 Incubator to Prevent Contamination

General handling advice to reduce contamination from installation, doors, and cleaning.

Cleaning, Decontamination, Disinfection, and Sterilization

Cleaning Procedures and Agents

Procedures and recommended cleaning agents for exterior and interior surfaces.

Decontamination and Chemical Disinfection

Steps for chemical decontamination and recommended disinfectants.

Disinfection of the CO2 Sensor

Specific instructions for cleaning and disinfecting the CO2 sensor.

Hot-Air Sterilization at 180 °C; 356 °F

Details the automatic hot-air sterilization cycle, including its phases and duration.

Aborting the Hot-Air Sterilization Cycle

Explains how and when the sterilization cycle can be aborted.

Maintenance and Service

Maintenance Intervals and Service

Information on service, maintenance, warranty, and contact details.

Checking the Air Jacket Heating Fan

How to check the operation of the air jacket heating fan.

Gas Inlet Fine Filter Maintenance

Explains the function of the gas fine filter and its replacement.

Disposal Procedures

Disposal of Transport Packaging

Instructions for disposing of transport packaging materials.

Unit Decommissioning Process

Steps for safely shutting down and preparing the unit for decommissioning.

Disposal in Germany (WEEE)

Legal requirements for disposing of the unit in Germany according to WEEE directive.

Disposal in EC Member States (Excluding Germany)

Disposal regulations for EC member states outside Germany, following WEEE.

Disposal in Non-Member States of the EC

Guidelines for disposal in countries outside the EC, emphasizing local regulations.

Troubleshooting Common Issues

General Unit Troubleshooting

Troubleshooting for general unit issues like no power or message displays.

Heating System Troubleshooting

Troubleshooting common heating problems like chamber not heating or temperature deviations.

Gas Supply and CO2 Concentration Issues

Troubleshooting gas pressure, CO2 concentration, and supply problems.

Humidity and Condensation Issues

Troubleshooting problems related to humidity, condensation, and door gaskets.

Controller Malfunction Troubleshooting

Troubleshooting controller errors, messages, and alarm indications.

Technical Description and Specifications

Factory Calibration and Adjustment Process

Information on the unit's factory calibration process and standards.

Over Current Protection Mechanism

Details the miniature fuse for over-current protection and its replacement.

Definition and Usage of Usable Volume

Explains how the usable volume is calculated and provides usage guidelines.

C 170 Technical Data Summary

Comprehensive technical specifications of the C 170 incubator.

Non-SI Unit Conversion Data

Provides important conversion factors for units not using the SI system.

Gas Inlet Pressure Conversion Table (bar-psi)

A table for converting gas inlet pressures between bar and psi.

Standard Equipment and Optional Features

Lists the standard equipment and available optional accessories for the C 170.

List of Accessories and Spare Parts

Provides a list of available accessories and spare parts with their article numbers.

C 170 Dimensions and Drawings

Technical drawings and detailed dimensions of the C 170 incubator.

Certificates and Declarations

EC Declaration of Conformity

The EC Declaration of Conformity document confirming compliance with EU directives.

Product Registration Information

Contamination Clearance Certificates

Certificate for Units Outside North America

Form for declaring safety and health information for returning units outside North America.

Product Return Authorization for North America

Form for product return authorization and decontamination declaration for North America.

Summary

Safety Instructions and Precautions

Legal Considerations for Operating Manual

Information about the manual's purpose, liability disclaimers, and product changes.

Structure of Safety Information

Explains safety symbols, signal words, pictograms, and message panel structure.

Safety Label Locations on Unit

Details the placement of warning signs and service labels on the CO2 incubator.

Unit Type Plate Information

Describes the details and meaning of information presented on the unit's type plate.

General Safety for Installation and Operation

Provides essential safety guidelines for installing and operating the CO2 incubator.

Working Safely with CO2 Gas

Health hazards of CO2, ventilation requirements, and recommended warning systems.

Precautions for Handling Gas Cylinders

Safe practices for storing, transporting, securing, and using gas cylinders.

Intended Use of the CO2 Incubator

Defines the approved applications and usage guidelines for the C 170 incubator.

Unit Description and Components

CO2 Measuring Principle Explained

Explains the FPI sensor system and infrared measurement technology for CO2.

Overview of the CO2 Incubator C 170

Identifies key external components of the incubator such as the controller and door handle.

Rear Connection Panel Details

Details the rear connection panel, including fuses, Ethernet, and alarm contacts.

Unit Door Features

Discusses the outer door heater, inner glass door, and automatic CO2 valve closure.

Delivery, Installation, and Storage Guidelines

Unpacking and Completeness Check

Instructions for unpacking, checking for damage, and removing protective materials.

Safe Lifting and Transportation Procedures

Guidelines for safely lifting, moving, and transporting the unit.

Storage Conditions for the Unit

Recommendations for intermediate storage, including temperature and humidity limits.

Installation Site and Ambient Conditions

Requirements for the installation site, surface, ventilation, and ambient conditions.

Installation and Connections

Installing Shelf Holders and Shelves

Instructions for installing and assembling the shelf holders and shelves.

CO2 Sensor Installation and Notes

Details on connecting the CO2 sensor and general operational notes.

Water Pan Placement and Filling

Instructions for properly placing and filling the water pan for humidity.

Gas Connection Procedures

General information and precautions for connecting gas cylinders.

Electrical Connection Guidelines

Instructions for connecting the unit to the power supply, including voltage and fuse details.

Starting Up the CO2 Incubator

RP1 Controller Function Overview

Preset Factory Parameters

Lists the default settings for temperature, CO2, and safety controller.

Initial Unit Performance After Startup

Discusses the initial equilibration phase and precautions before placing samples.

RP1 Controller Operating Modes

Selecting and Setting Operating Functions

Guides on navigating the controller display and setting parameters.

Operating Mode HAND Usage

Details how to access and use the HAND operating mode for setting functions.

Operating Mode USER: Advanced Settings

Instructions for accessing and using the password-protected USER mode.

Locking;Unlocking Settings via HAND Mode

Explains how to lock/unlock settings using a password in HAND mode.

Performance During Power Failures

Describes unit behavior during power interruptions and after restart.

RP1 Controller Settings

Setting Installation Altitude Above Sea Level

How to enter installation altitude for CO2 concentration correction.

Entering Temperature and CO2 Set Points

Step-by-step guide to setting desired temperature and CO2 levels.

Temperature Safety Devices

Over Temperature Protective Device (Class 1)

Describes the function of internal class 1 safety devices for unit protection.

Safety Controller (Class 3.1)

Explains the independent safety controller for protecting samples from overheating.

Setting Safety Controller Set Point Type

How to select between 'Limit' and 'Offset' types for the safety controller.

Setting the Safety Controller Set Point Value

Procedure for setting the safety controller's temperature limit or offset value.

Alarm Functions and Error Messages

Overview of Alarm Functions

Lists various alarm displays, their meanings, and triggering events.

Resetting Alarm Messages

Steps to clear alarm messages and turn off audible alerts.

Zero-Voltage Relay Alarm Output

How the unit transmits alarms to external monitoring systems via relay contacts.

Safety Controller Temperature Alarm

Details the alarm triggered when the safety controller set point is exceeded.

Temperature Tolerance Range Alarms

Explains alarms for deviations from set temperature outside tolerance limits.

Door Open Alarm

Describes the alarm and control shutdown when the incubator door is left open.

CO2 Tolerance Range Alarm

Alarms for CO2 levels deviating from the set point or tolerance threshold.

CO2 Pressure Too Low Alarm

Alarm indicating insufficient CO2 supply pressure.

Temperature Sensor Failure Alarm

Describes alarms and actions for temperature sensor malfunctions.

CO2 Sensor Failure Alarm

Identifies the alarm for a defective CO2 sensor and required steps.

Error Messages

Reference Measurements

CO2 Reference Measuring Methods

Describes methods for verifying CO2 concentration using pH or indicator tubes.

Temperature Reference Measurement

Guidelines for performing accurate temperature reference measurements.

Optional Accessories and Features

Silicone Access Ports

Describes optional silicone ports for cable entry and their usage.

Optional Base on Castors

Recommends the optional base for easier access and contamination avoidance.

Optional Stacking Adapter

Optional adapter for safe stacking of incubators.

Optional Analog Outputs for Temperature and CO2

Describes optional analog outputs for data transmission.

Avoiding Microbial Contamination

Cells and Media Handling

Precautions regarding cell cultures, media, sera, and reagents to prevent contamination.

Laboratory Conditions for Contamination Control

Measures for maintaining a contamination-free lab environment and equipment.

Working Practices in the Laboratory

Importance of aseptic techniques, safety training, and personnel behavior.

Chamber Design Features for Contamination Reduction

Features of the incubator's design that reduce contamination risk.

Handling the CO2 Incubator to Prevent Contamination

General handling advice to reduce contamination from installation, doors, and cleaning.

Cleaning, Decontamination, Disinfection, and Sterilization

Cleaning Procedures and Agents

Procedures and recommended cleaning agents for exterior and interior surfaces.

Decontamination and Chemical Disinfection

Steps for chemical decontamination and recommended disinfectants.

Disinfection of the CO2 Sensor

Specific instructions for cleaning and disinfecting the CO2 sensor.

Hot-Air Sterilization at 180 °C; 356 °F

Details the automatic hot-air sterilization cycle, including its phases and duration.

Aborting the Hot-Air Sterilization Cycle

Explains how and when the sterilization cycle can be aborted.

Maintenance and Service

Maintenance Intervals and Service

Information on service, maintenance, warranty, and contact details.

Checking the Air Jacket Heating Fan

How to check the operation of the air jacket heating fan.

Gas Inlet Fine Filter Maintenance

Explains the function of the gas fine filter and its replacement.

Disposal Procedures

Disposal of Transport Packaging

Instructions for disposing of transport packaging materials.

Unit Decommissioning Process

Steps for safely shutting down and preparing the unit for decommissioning.

Disposal in Germany (WEEE)

Legal requirements for disposing of the unit in Germany according to WEEE directive.

Disposal in EC Member States (Excluding Germany)

Disposal regulations for EC member states outside Germany, following WEEE.

Disposal in Non-Member States of the EC

Guidelines for disposal in countries outside the EC, emphasizing local regulations.

Troubleshooting Common Issues

General Unit Troubleshooting

Troubleshooting for general unit issues like no power or message displays.

Heating System Troubleshooting

Troubleshooting common heating problems like chamber not heating or temperature deviations.

Gas Supply and CO2 Concentration Issues

Troubleshooting gas pressure, CO2 concentration, and supply problems.

Humidity and Condensation Issues

Troubleshooting problems related to humidity, condensation, and door gaskets.

Controller Malfunction Troubleshooting

Troubleshooting controller errors, messages, and alarm indications.

Technical Description and Specifications

Factory Calibration and Adjustment Process

Information on the unit's factory calibration process and standards.

Over Current Protection Mechanism

Details the miniature fuse for over-current protection and its replacement.

Definition and Usage of Usable Volume

Explains how the usable volume is calculated and provides usage guidelines.

C 170 Technical Data Summary

Comprehensive technical specifications of the C 170 incubator.

Non-SI Unit Conversion Data

Provides important conversion factors for units not using the SI system.

Gas Inlet Pressure Conversion Table (bar-psi)

A table for converting gas inlet pressures between bar and psi.

Standard Equipment and Optional Features

Lists the standard equipment and available optional accessories for the C 170.

List of Accessories and Spare Parts

Provides a list of available accessories and spare parts with their article numbers.

C 170 Dimensions and Drawings

Technical drawings and detailed dimensions of the C 170 incubator.

Certificates and Declarations

EC Declaration of Conformity

The EC Declaration of Conformity document confirming compliance with EU directives.

Product Registration Information

Contamination Clearance Certificates

Certificate for Units Outside North America

Form for declaring safety and health information for returning units outside North America.

Product Return Authorization for North America

Form for product return authorization and decontamination declaration for North America.

Binder C 170 Specifications

General IconGeneral
BrandBinder
ModelC 170
CategoryLaboratory Equipment
LanguageEnglish

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