Blitz DUPLEX S2 - Default Chapter; Table of Contents

Contents
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117127 ● 07/2011
Contents
1. Foreword ...................................................... 1
1.1 About these operating instructions ........ 1
1.2 Important information for equipment
operators ............................................... 1
1.3 Expert staff for safety-relevant operations
1
1.4 In-house accident, health and
environmental information ..................... 2
1.5 Warnings and symbols .......................... 2
2. Intended use ................................................ 3
2.1 Misuse ................................................... 3
3. The lift ........................................................... 3
3.1 Mode of operation ................................. 3
3.2 Technical data ....................................... 3
3.3 Equipment overview .............................. 4
3. The lift ........................................................... 4
3.1 Permissible load distribution ................. 5
3.2 Workplace, danger zones ..................... 6
3.3 Safety mechanisms ............................... 7
3.4 Control cabinet ...................................... 9
3.5 Control panel ....................................... 10
4. Safety precautions .................................... 11
4.1 Standard operation .............................. 11
4.2 Operational safety, malfunctions ......... 11
4.3 Pick-up points ...................................... 11
4.4 Lifting / lowering .................................. 11
4.5 Operation without controls “FOR” ....... 11
4.6 Installation, maintenance, repair ............. 11
5. Operation .................................................... 12
5.1 Emergency stop .................................. 12
5.2 Switch on equipment ........................... 12
5.3 Lift allocation (optional) ....................... 12
5.4 Detect vehicle data .............................. 12
5.5 Drive vehicle on lift .............................. 13
5.6 Detect pick-up points on vehicle ......... 13
5.7 Select pick-up equipment .................... 13
5.8 Attach lifting cylinders to vehicle ......... 13
5.9 Activate synchronous operation .......... 13
5.10 Lifting / lowering .................................. 13
5.11 Drive vehicle off the lift ......................... 14
5.12 Switch off equipment............................ 14
5.13 Operation without controls “FOR” ........ 14
5.14 Store distance between axles – option
“AAV” – ................................................ 15
6. Malfunctions ............................................... 16
6.1 Emergency lowering ............................ 17
7. Malfunction reports .................................... 18
7.1 Malfunction indicator lamps ................. 18
8. Maintenance ............................................... 19
8.1 Qualification maintenance staff ............ 19
8.2 Safety precautions ............................... 19
8.3 Maintenance schedule ......................... 19
8.4 Cleaning ............................................... 20
8.5 Check hydraulic oil level ...................... 20
8.6 Permitted hydraulic oils ........................ 20
8.7 Check hydraulic components for leakages
21
8.8 Tighten mounting screws of cross
members and shafts ............................ 21
8.9 Bleed lifting cylinder ............................. 22
8.10 Check indicator lamps.......................... 22
8.11 Carry out function test .......................... 22
8.12 Check safety cylinders ......................... 22
8.13 Calibrate sensor setting ....................... 23
8.14 Change hydraulic oil ............................ 23
9. Repair .......................................................... 24
9.1 Change gaskets ................................... 24
10. Safety checks ............................................. 25
11. Transport, storage ..................................... 25
11.1 Storage ................................................ 25
11.2 Transport .............................................. 25
12. Setting up .................................................... 27
12.1 Set-up regulations ................................ 27
12.2 Electric connection ............................... 27
12.3 Set-up remarks .................................... 27
13. Start-up ....................................................... 28