I
Digital Compact
2002 BRANSON Ultrasonics Digital Compact Version 22.08.2002
Contents
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I
1 About this Manual . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1 Read this Chapter First . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.2 Availability of this Operating Manual . . . . . . . . . . . . . . . . . . 1-2
1.3 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Product Liability, Designated Use, and Warranty . . . . . . . . 1-4
1.5 Warranty Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.6 Prerequisites for Operator and Service Personnel . . . . . . . 1-6
2 Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.1 Safety Precautions and Hints in this Operating Manual . . . 2-2
2.2 Advisory and Prohibitive Signs on BRANSON Equipment . 2-3
2.3 Selection and Qualification of Personnel:
Persons Authorised to Operate the Equipment . . . . . . . . . 2-4
2.4 Potential Danger Related to Ultrasonics . . . . . . . . . . . . . . . 2-5
2.5 Designated Use of the System . . . . . . . . . . . . . . . . . . . . . . 2-6
2.6 Validity of this Operating Manual . . . . . . . . . . . . . . . . . . . . 2-6
2.7 Safety Systems of the Unit . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.8 Obligatory Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . 2-7
2.9 Installation and Maintenance Safety Instructions . . . . . . . . 2-8
2.10 Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2.11 Setting up the Workplace . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
2.12 Manufacturer’s Hints for Compliance with Radio
Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
3 Functional Description . . . . . . . . . . . . . . . . . . . 3-1
3.1 Ultrasonic Joining of Thermoplastic Resins . . . . . . . . . . . . 3-2
3.2 Sequence of a Weld Cycle . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3 Application Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.4 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
4 Description of the Unit . . . . . . . . . . . . . . . . . . . 4-1
4.1 Digital Compact – Overview . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.3 Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4