Broderson IC-600-A - Page 4

SECTION 3 MAINTENANCE
Safety Rules……………...………………………………………………………………..
3-1
New Unit Inspection and Test……………..…………………………………………….
3-3
Operator Inspection and Test……..……….…………………………………………….
3-4
Maintenance Checklist………………...…………………………………………………….
3-6
Fluid Volume…………………...…………..…………………………………………………….
3-8
Lubrication……………………...………………………………………………………………….
3-8
Lubrication Chart………………………………..………………………………………………
3-8
Lubrication Schedule……………………………..…………………………………………..
3-12
Boom Chain Lubrication…………………………….……………………………………….
3-13
Rub Pad Adjustment…………………………….…...……………………………………….
3-14
Rotation System Lubrication………………………….…………………………………..
3-15
Brake System Maintenance……………...……………………………………………….
3-15
Transmission Maintenance………..……………………………………………………….
3-17
Transmission Fluids……………………………...……………………………………………
3-17
Transmission Filter Change……...…………..……………………………………………
3-18
Transmission Fluid Change……...…………..……………………………………………
3-19
Transmission Hydraulic System……...………………………………………………….
3-20
Transmission Shifter……..………...…………..……………………………………………
3-20
Adjusting and Bleeding the Parking Brake...………………………………
3-21
Transmission Troubleshooting……………......………………………………
3-21
Towing…………………………………….……………......………………………………
3-22
Wheel Alignment……..…………………...………………………………………………….
3-23
Drive Axles, Hubs and Differentials……....…………………………………………. 3-23
Hoist Cable Installation & Inspection & Lubrication………..……..…………………..
3-24
Control and Hydraulic System ……….…….…………………………………………….
3-26
JIC Schematic…………………………………..………………………………………………….
3-27
Electrical System & Controls…………….………………………………………………….
3-28
Control System Faults……...…….………………………………………………….
3-30
Hydraulic System Maintenance……………..…………………………………………..
3-31
Steering System……………………………….………………………………………………..
3-31
Care of Hydraulic Oil……………………………...…………………………………………..
3-32
Hydraulic Oil Specification…………………………...…………………………………….
3-33
Removal of Air from Hydraulic Circuits……………………..…….….…………….
3-34
Hydraulic Seals………………………………...…………………………………………………
3-35
Pressure Settings……………………..…………………………………………………………
3-36
Hoist & Boom Circuit…………….…………………………………………………….
3-36
Swing and Outrigger Circuit……………………………..………………………..
3-36
Brake System Circuit……………...………………………..………………………..
3-36
Boom Lift Cylinder Holding Valve……………..………………………………
3-36
Telescope Cylinder Holding Valves…………………...…………………….
3-37
Boom Sequence……………..………………………………………………………… 3-38
Valve Settings………………………………...…………………...…………………….
3-38
Boom Troubleshooting………………...…………………...…………………….
3-38
Boom Chain Adjustment………………………………..…………………………………..
3-39
Engine Maintenance………………….……………………………………………………….
3-40
Air Cleaner Service……………………………….…………………………………………….
3-40
Cooling System………………………………...…………………………………………………
3-40
Spare Parts Lists………………………………...……………………………………………….
3-40
Major Engine Servicing or Overhaul……………………….………………………….
3-40
Mechanical Adjustments……………….…………………………………………………..
3-41
Fasteners…………………………………...……………………………………………………….
3-41
Rotation Gearbox……………………………...……………………………………………….
3-41
Relieving Hydraulic Pressure….………...……………………………………………….
3-41
Manual Override of Hydraulic Functions…………………………………..…………………………………………………….
3-42
Torque Data…………………………………..…………………………………………………….
3-45
Wiring Diagram…….…………………………………………………….
JIC Schematic…………………………………..………………………..