Brute FT Series - User Manual

Installation and Operation Instructions Document 1483
H2412200-
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
ammable vapors and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
nearby phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the re department.
Installation and service must be performed
by a qualied installer, service agency, or gas
supplier.
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualied in hot water boiler and heater installation and maintenance. Improper installation and/or operation
could create carbon monoxide gas in ue gases which could cause serious injury, property damage, or
death. Improper installation and/or operation will void the warranty.
AVERTISSEMENT
Assurez-vous de bien suivres les instructions
données dans cette notice pour réduire au
minimum le risque d’incendie ou d’explosion
ou pour éviter tout dommage matériel, toute
blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ou ni
d’autres vapeurs ou liquides inammables dans
le à proximité de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:
• Ne pas tenter d’allumer d’appareils.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones dans le bâtiment où vous vous
trovez.
• Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le sservice des incendies.
L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualié
ou par le fournisseur de gaz.
Installation and Operation
Instructions for
Wall-Mounted, Modulating
Gas, Condensing, Heating Only, Boiler
Model FTHW
• Natural Gas (NG) - Factory Conguration
• Propane Gas (LP) - Field-Convertible
100,000 BTU/h
140,000 BTU/h
199,000 BTU/h
THE
FT
SERIES

Summary

Introduction to the FT Series Boiler

About this Installation Manual

Provides information necessary for the installation, operation, and maintenance of the FT Series Boiler.

Included in the Box

Lists all components included with the FT Series Boiler for installation and operation.

Product Characteristics of the FT Series Boiler

Model Nomenclature Explained

Details the model nomenclature, explaining letters and numbers that identify boiler characteristics.

Boiler Specifications by Model

Provides detailed specifications for 100 MBH, 140 MBH, and 199 MBH models.

Boiler Dimensions and Diagrams

Illustrates the physical dimensions of the boiler for different models.

Identification of Boiler Components

Lists and illustrates the names of various components within the boiler.

Product Flow Paths and Characteristics

Illustrates the flow paths for combustion air, gas, and water within the boiler.

Safety Regulations and Precautions

Understanding Safety Symbols

Defines DANGER, WARNING, and CAUTION symbols and their implications.

Safe Operation and Handling

Outlines essential safety precautions for operating and using the boiler.

Installation Procedures for the FT Series Boiler

Location and Clearance Requirements

Specifies required clearances around the boiler for safe installation and maintenance.

Wall Mount Bracket Installation

Provides instructions for installing the wall mount bracket and hanging the boiler.

Combustion Air Requirements

Details methods for supplying combustion air from the room or via ducting.

Venting and Exhaust System Installation

Covers requirements for venting materials and installation methods.

General Location Guidelines for Vent Terminals

Provides guidelines for the placement of vent and air intake terminals.

Locations for Vent Pipe Terminator

Specifies clearances for vent pipe terminators based on installation type.

Air Supply and Vent Connections

Details pipe lengths, direct venting, and indoor combustion air connections.

Vent and Air Pipe Termination

Illustrates termination requirements for horizontal, direct, and concentric venting.

Gas Supply and Piping Installation

Covers gas supply requirements, sizing, and installation procedures.

Gas Supply Pressure Requirements

Specifies minimum and maximum inlet gas line pressures for Natural Gas and LP.

Gas Setup and Adjustment Procedures

Details steps for setting and adjusting gas combustion parameters.

High Altitude Installation Adjustments

Explains how to adjust settings for installations at altitudes between 2,000' and 10,000'.

Natural Gas to Propane Conversion

Provides instructions for converting the boiler from Natural Gas to Propane.

Plumbing Guidelines and Connections

Covers external plumbing, backflow preventers, expansion tanks, and zoning.

Pressure Relief Valve Installation

Details the proper installation and function of the safety pressure relief valve.

Condensate Disposal Methods

Explains how to properly dispose of acidic condensate generated by the boiler.

Electrical Wiring Connections

Provides diagrams and instructions for making electrical connections to the boiler.

DIP Switch Settings

Explains the function and configuration of the boiler's DIP switches.

Control Board and Electrical Diagrams

Presents the electrical diagram and layout of the boiler's control board.

Ladder Diagram Explanation

Illustrates the boiler's control logic using a ladder diagram.

Detailed Electrical Connections

Lists specific connector types, pins, labels, and their functions.

Control Display and Operation Guide

Control Dial and Buttons Overview

Explains the function of the control dial and buttons on the display panel.

Understanding the LCD Display Icons

Provides a guide to the symbols and indicators shown on the LCD display.

Operating Mode Information

Describes the boiler's operating mode and the information displayed.

Setting the System Clock

Instructions on how to set the date and time on the boiler's control display.

Adjusting CH Set Point

Explains how to change the Central Heating set point temperature.

Viewing Status Display Parameters

Guide to accessing and interpreting various operational status parameters.

Installer Mode Configuration

Details parameters accessible and adjustable by qualified technicians.

Storage Mode for Indirect Water Heater

Explains how to set and use the storage mode for indirect water heating.

Outdoor Reset Adjustment Settings

Describes how outdoor temperature affects the boiler's control set point.

External Set Point Temperature Control

Details connecting a building management system for remote temperature control.

Understanding and Clearing Error Modes

Explains how the boiler displays and indicates error conditions.

Error Codes and Troubleshooting Analysis

Error Code Reference Table

Lists error codes, their descriptions, possible remedies, and recovery methods.

Fault Tree Analysis for Flame Detection

Provides a flowchart for diagnosing flame detection issues.

Trouble Shooting Procedures

Boiler Diagnostics Checklist

A question-and-answer guide for diagnosing common boiler operational issues.

Suggested Corrective Actions for Faults

Provides steps to resolve issues based on display status and conditions.

Boiler Maintenance Schedule

Annual Startup and General Maintenance

Routine checks and maintenance procedures for optimal boiler performance.

Boiler Flushing Procedure

Step-by-step guide for flushing the boiler's heat exchanger.

Freeze Protection Measures

Recommendations for protecting the boiler and system from freezing.

Installation Check and Final Lists

Quick View Installation Checklist

A summary checklist for critical installation steps before and during setup.

Comprehensive Final Check Lists

Ensures all installation aspects, including gas, vent, and electrical, are verified.

Boiler Parts Identification

100 MBH Casing Assembly Parts

Diagram and part numbers for the casing assembly of the 100 MBH model.

100 MBH Heat Exchanger Assembly Parts

Diagram and part numbers for the heat exchanger assembly of the 100 MBH model.

100 MBH Blower Assembly Parts

Diagram and part numbers for the blower assembly of the 100 MBH model.

140 MBH Casing Assembly Parts

Diagram and part numbers for the casing assembly of the 140 MBH model.

140 MBH Heat Exchanger Assembly Parts

Diagram and part numbers for the heat exchanger assembly of the 140 MBH model.

140 MBH Blower Assembly Parts

Diagram and part numbers for the blower assembly of the 140 MBH model.

199 MBH Casing Assembly Parts

Diagram and part numbers for the casing assembly of the 199 MBH model.

199 MBH Heat Exchanger Assembly Parts

Diagram and part numbers for the heat exchanger assembly of the 199 MBH model.

199 MBH Blower Assembly Parts

Diagram and part numbers for the blower assembly of the 199 MBH model.

Brute FT Series Specifications

General

Category	Boiler
Efficiency	Up to 96% AFUE
Heat Exchanger Material	Stainless Steel
Model	FT Series
Fuel Type	Natural Gas, Propane
Installation Type	Wall-mounted
Vent Type	Direct Vent