T-code Valid from serial number
403-414, 669-671, 716-718 713962-
Date Order number
2005-06-01 218920-040
30- 4 Service Manual REFLEX RR B/E, RR B/E CC © BT Europe AB
Main lift cylinder – 6610
Assembling the cylinder
30.4.3 Dismantling and assembling the hose
rupture valve
Cylinder for a 2,500 kg mast
• Disassembly and assembly of the hose rupture valve (10) are both
done using the tool 08-15400.
Cylinder for a 1,600 kg and 2,000 kg mast.
• The hose rupture valve (10) is joined with the hose coupling.
30.5 Assembling the cylinder
• Use assembly tool 08-15364 when inserting the rod in the cylinder.
• Remove the assembly sleeve 08-15364.
• Assemble the top sleeve (1) on the rod using a rubber mallet.
• Screw the top sleeve (1) in the cylinder a few turns.
• Apply flange sealant FD 1042 on the thread.
• Tighten using tool 08-15391.
• On 1350 -2.000 kg lift cylinders the venting hole and the hole for the
lower brake valve should be placed on either side.
• Assemble the cylinder on the mast.
NOTE!
The curing time for the flange sealant is 4 hours and the cylinders
must not be used before this.
30.5.1 Assembling the cylinder in the mast
• Lift the cylinder in the mast.
• Bolt the cylinder on the bottom stud.
• Assemble the cylinder support.
• Block up the inner runner approximately 50 cm above the floor using
blocks.
• Lower the mast.
• Remove the plugs from the manifold.
• Assemble the connection pipe in the cylinder and manifold.
• Lift up the forks until the lift cylinder rests against the top beam.
• Bolt the cylinder on top beam.
• Lower the forks fully.
• Assemble the chain sprocket and lift chain.
• Adjust the chain so that the mast does not pull to one side at the top.
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