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Burnham MEGASTEAM MST513 - User Manual

Burnham MEGASTEAM MST513
68 pages
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100618-01R5-4/09
As an
ENERGY STAR
®
Partner,
Burnham Hydronics
has determined that the
MST288, MST396, MST513 and
MST629 meet the
ENERGY STAR
®
guidelines for Energy
efciency established by the
United States Environmental
Protection Agency (EPA).
Price - $3.00
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Table of Contents

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Burnham MEGASTEAM MST513 Specifications

General IconGeneral
ModelMST513
Boiler TypeSteam
Input BTU/hr513, 000
Operating Pressure15 psi
Heat Input513, 000 BTU/hr
Efficiency80%

Summary

SECTION I: PRE-INSTALLATION

B. LOCATE BOILER

Position boiler for short vent pipe connection and ensure proper clearances and base.

C. PROVIDE COMBUSTION AND VENTILATION AIR

Ensure adequate air supply for combustion and ventilation as per codes and guidelines.

SECTION II: UNIT-PAK BOILER ASSEMBLY

B. REMOVAL OF CAST IRON SECTION; BURNER SWING DOOR; SMOKE BOX ASSEMBLY FROM SKID

Instructions for safely removing the boiler assembly from its shipping skid.

L. TRIM AND CONTROLS INSTALLATION

Install pressure limit, probe LWCO, pressure gauge, and gauge glass.

M. PROBE LWCO INSTALLATION

Steps for installing the probe-type Low Water Cut-Off (LWCO).

R. OIL BURNER INSTALLATION

Instructions for installing the Beckett or Riello oil burner.

SECTION III: STEAM BOILER PIPING & TRIM

B. CONNECT SYSTEM SUPPLY AND RETURN PIPING TO BOILER

Guidelines for connecting system piping to the boiler, referencing figures and guides.

SECTION IV: TANKLESS & INDIRECT WATER HEATER PIPING

A. CONNECT TANKLESS HEATER PIPING

Connect tankless heater piping, follow guidelines for flow, tempering, flushing, and water hardness.

SECTION V: VENTING & AIR INTAKE PIPING

A. CHIMNEY VENTING

Requirements for safe and efficient chimney venting for oil-fired boilers.

SECTION VI: ELECTRICAL

SECTION VII: OIL PIPING

A. GENERAL

General guidelines for oil piping, including flexible lines, filters, and fittings.

SECTION VIII: SYSTEM START-UP

A. ALWAYS INSPECT INSTALLATION BEFORE STARTING BURNER

Verify proper installation of all systems before starting the burner.

E. ADJUST OIL BURNER BEFORE STARTING

Check and adjust burner air band, shutter, head setting, and open oil line valves.

F. START OIL BURNER

Procedures for starting the oil burner, including priming and prepurge.

G. ADJUST OIL BURNER WHILE OPERATING

Adjust draft, air band, head setting, and turbulator while burner is operating.

I. TEST CONTROLS

Test thermostat operation and verify primary control features.

SECTION IX: MAINTENANCE AND SERVICE INSTRUCTIONS

A. MAINTENANCE OF LOW WATER CUT-OFF DEVICES

Annual inspection and maintenance for probe and float type low water cut-off devices.

SECTION X: BOILER CLEANING

A. CLEAN THE FLUEWAYS

Step-by-step instructions for cleaning the boiler's flue passages.

SECTION XI: TROUBLE SHOOTING

A. COMBUSTION

Troubleshooting common combustion issues like nozzles, flame shape, fuel/air leaks, and water/cold oil.

B. OIL PRIMARY CONTROL

Troubleshooting issues related to the oil primary control, including no start or short cycling.

Limited Warranty

Residential Grade Boilers and Parts Warranty

One-year warranty for defects in material and workmanship for boilers and accessories.

Heat Exchanger and Nipple Warranties

Covers heat exchangers and nipples for specific durations and conditions.

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