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CAL Controls CAL 9500P - User Manual

CAL Controls CAL 9500P
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Users Manual
CAL Controls
CAL 9500P
Programmable
Process Controller
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CAL Controls CAL 9500P Specifications

General IconGeneral
Input TypeThermocouple, RTD, mA, V
Alarm Outputs2
CommunicationRS485
DisplayDual 4-digit LED
Panel Cutout92 x 92 mm
Storage Temperature-20 to 70°C
Communication ProtocolModbus RTU
Number of Inputs1
Control ModePID
Output TypeRelay, SSR
Supply Voltage100-240 VAC
Humidity Range20 to 90% RH (non-condensing)
Enclosure RatingIP65

Summary

Users Manual

CAL 9500 P Programmable Process Controller

Overview of the CAL 9500P programmable process controller.

Instrument Panel Features

Adjustments

Details on adjusting setpoints, levels, and options on the instrument panel.

Functions Menu

User-Protected Settings

Settings for user protection and security.

Manual Adjustments

Parameters for manual control and adjustments.

Calibration

Procedures for calibrating the instrument.

Getting Started

Initial Set-Up

Step-by-step guide for initial controller configuration.

Linear Input

Configuration for linear input signals.

Autotune

Procedure for automatic tuning of the controller.

Second and Third Setpoints (SP2 and SP3)

Primary Alarm Modes

Configuration options for primary alarms.

Subsidiary SP2; SP3 Modes

Additional subsidiary modes for SP2 and SP3 alarms.

Error Messages

Sensor Fault

Troubleshooting sensor faults and associated error indicators.

Linear Input Setup Procedure

Procedure for configuring linear input signals.

Function List (Levels 1 to 4 and A)

Level 1 (LEUL 1)

Functions and settings available in Level 1.

Level 2 (LEUL 2)

Functions and settings available in Level 2.

Input Selection and Ranging

Re-transmission

Using the analogue output for re-transmission.

Level 3 (LEUL 3)

Output Configuration

Configuration of output types and modes.

Level 4 (LEUL 4)

Program Security

Settings for program security and access control.

Level A (LEUL A)

Linear Input Scaling

Scaling parameters for linear input signals.

SP3 Settings

Configuration options for Setpoint 3.

Programmer

Function Overview

Introduction to the programmer function and its capabilities.

Getting Started (Programmer)

Display Functions

Understanding the display during program execution.

Example Program

Programmer Function Map

Function List (Level P) Programmer

Program Control

Functions for running, pausing, and deleting programs.

Segment Type

Defining the type of each program segment.

Segment Parameters

Parameters for configuring program segments.

Memory Full Indication

Programming Examples

Program Edit Function

How to copy, paste, and edit existing programs.

Mechanical and Electrical Installation

DIN Panel Cutout and Mounting

Guidelines for panel cutout dimensions and mounting procedures.

Output Devices and Wiring

Information on output devices and connector wiring.

Typical Application

Input Options

Output Hardware Options & Terminations

Input Sensor Selection

Temperature Sensors

Details on available thermocouple and RTD sensors.

Linear Input Specification

Specifications for linear input signals.

Specification

General technical specifications of the controller.

Safety and Warranty Information

Installation and Configuration

Safety guidelines for installation and configuration.

Warranty and Customer Feedback

Information on product warranty and customer feedback.

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