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Carrier 16LJ-A Series User Manual

Carrier 16LJ-A Series
38 pages
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OPERATION MANUAL
Absorption Chiller
16LJ-A Series
Original language
814-6-0510-258-00-0
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Carrier 16LJ-A Series Specifications

General IconGeneral
BrandCarrier
Model16LJ-A Series
CategoryChiller
LanguageEnglish

Summary

NOTES TO USERS

DECLARATION OF CONFORMITY

PRODUCT PROFILE

USE OF PRODUCT

SAFETY PRECAUTIONS

General Warnings and Cautions

Outlines essential safety instructions, warnings, and cautions to prevent harm.

Symbol Conventions

Explains the meaning of various symbols used in the manual for safety information.

SPECIFIC SAFETY WARNINGS

Operational Safety and Prohibitions

Critical warnings regarding safe operation, maintenance, and component handling.

Authorized Personnel and Component Handling

Specifies tasks that must only be performed by authorized and qualified personnel.

OPERATIONAL SAFETY DIRECTIVES

Cooling Water Pump Operation Post-Shutdown

Warns against operating the cooling water pump within 1 hour post-shutdown to prevent freezing.

Importance of Interlock Wiring

Emphasizes the importance of correctly wiring interlocks for pumps and fans.

CAUTIONS AND PRECAUTIONS FOR SAFE OPERATION

Hazard Avoidance and Electrical Safety

Cautions against physical hazards like falling objects, climbing, and touching hot areas.

Maintenance and Water Quality Precautions

Stresses precautions for maintenance tasks and maintaining water quality.

OPERATING PRECAUTIONS AND MONITORING

Auxiliary Equipment, Freeze Protection, and Flow Management

Precautions for auxiliary equipment timing and freeze protection measures.

Temperature Control and Power Supply

Precautions regarding power supply during shutdown and periodic safety device checks.

Safety Device Checks and Condition Monitoring

Advises on monitoring operating conditions to prevent damage or failure.

POST-SHUTDOWN PRECAUTIONS

Immediate Post-Shutdown Procedures

Specific precautions to follow within one hour after the chiller stops.

General Shutdown Precautions

General precautions to be observed after the chiller has been shut down.

AUXILIARY EQUIPMENT CONTROL PROCEDURES

Interlocking Auxiliary Equipment Operations

Explains how auxiliary equipment is controlled and interlocked with the chiller.

DETAILED OPERATING AND SHUTDOWN PROCEDURES

Operational Sequences and Dilution Cycle

Step-by-step explanation of chiller operation and dilution cycle during shutdown.

Freeze Prevention During Shutdown

Details forced operation of chilled water pump and cooling water circulation control.

POWER FAILURE ACTIONS AND NOISE DATA

Power Failure Response Procedures

Outlines procedures and immediate actions to follow in case of a power failure.

Noise Level Specifications

Presents noise level data for different models of the absorption chiller.

CHILLER COMPONENT ILLUSTRATIONS

Typical Chiller Diagram and Layout

Details the physical layout and main components of a typical chiller.

CHILLER COMPONENT DETAILS

Water Header and Evaporator Side Views

Illustrates the components located on the water header side of the chiller.

CONTROL PANEL LAYOUTS

UL and CE Type Control Panel Descriptions

Describes the control panel for UL type certified models.

CHILLER PROCESS FLOW AND SECTION FUNCTIONS

Functions of Chiller Sections

Explains the function of each major section: Evaporator, Absorber, Heat Exchanger, Generator, Condenser, Purge Unit.

SENSOR IDENTIFICATION AND LIST

Sensor Symbols and Corresponding Names

Lists and defines the various symbols and names of sensors used in the chiller system.

INITIAL OPERATION SETUP

Main Circuit Breaker Activation and Self-Diagnosis

Details the procedure for turning on the main circuit breaker and initial self-diagnosis.

CONTROL PANEL INTERFACE OVERVIEW

Key Functions, Indicators, and Display

Explains the purpose and function of each key and indicator on the control panel.

CHILLER OPERATION PROCEDURES AND CHECKS

Pre-Operation Checks and Line Inspections

Lists essential checks to perform before starting the chiller operation.

STARTING THE CHILLER OPERATION

Local and Remote Start-up Procedures

Details the procedure for starting the chiller in local and remote modes.

STOPPING THE CHILLER OPERATION

Local and Remote Shutdown Procedures

Provides instructions for stopping the chiller in local and remote modes.

MANAGING DATA DISPLAY INFORMATION

Navigating and Changing Displayed Data

Guides users on how to navigate and change the data displayed on the control panel.

UNDERSTANDING TYPICAL DATA DISPLAY FLOW

Data Codes, Names, and Meanings

Explains the typical flow of data displayed and how to interpret data codes and meanings.

SETTING POINT ADJUSTMENT PROCEDURES

Viewing and Modifying Chiller Settings

Instructs on how to view and modify chiller temperature set points.

MAINTENANCE MESSAGE INTERPRETATION

Understanding and Acting on Maintenance Alerts

Explains the purpose, display, and actions for maintenance messages.

ALARM INDICATION AND RESOLUTION

Alarm Display, Indicators, and Troubleshooting Steps

Details how alarms are indicated and the steps to resolve them.

ALARM CATEGORIES AND SETTINGS REFERENCE

Freeze, Crystallization, Generator, and Motor Alarms

Details alarms related to freeze protection, crystallization, and generator.

Other Alarm Categories and Settings

Lists alarms indicating motor protection issues and other miscellaneous faults.

ALARM LOCATING AND REMEDIES IN COOLING MODE

Alarm Causes, Set Points, and Corrective Actions

Details specific alarms, their causes, set points, recovery points, and actions in cooling mode.

CHILLER MAINTENANCE AND INSPECTION

Daily Inspection and Periodic Maintenance Tasks

Covers daily inspection and periodic maintenance tasks, including purging.

PURGE PUMP MAINTENANCE PROCEDURES

Purge Pump Maintenance and Oil Replacement

Explains the maintenance procedures for the purge pump, including oil replacement.

PERIODIC MAINTENANCE AND FLUID MANAGEMENT

Refrigerant Blow Down and Absorbent Solution Care

Describes the procedure for refrigerant blow down to remove contaminants.

WATER TREATMENT AND QUALITY GUIDELINES

Cooling System Water Treatment and Importance

Details water treatment requirements for chilled and cooling water systems and its importance.

Water Quality Analysis and Standards for Cooling Water

Guides on analyzing water quality and presents standards for cooling water.

WATER QUALITY STANDARDS SPECIFICATIONS

Chilled and Hot Water Quality Standards

Specifies water quality standards for chilled water circuits.

MAINTENANCE AND REPLACEMENT SCHEDULES

Component Maintenance and Replacement Categories

Categorizes parts for maintenance scheduling (water line, body, pumps, control devices).

MAINTENANCE CONTRACTS AND WARRANTY INFORMATION

Annual Maintenance Contracts and Inspection Reports

Information regarding annual maintenance contracts and inspection reports.

Warranty Terms and Conditions

Outlines the terms and conditions of the chiller's warranty.

MANUFACTURER IDENTIFICATION

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