PG80VTLA: Installation, Start-up, Operating and Service and Maintenance Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
9
INSTALLATION 
UPFLOW INSTALLATION 
Bottom Return Air Inlet 
These furnaces are shipped with bottom closure panel installed in bottom
return-air opening. Remove and discard this panel when bottom return
air is used. To remove bottom closure panel, perform the following:
1. Tilt  or  raise  furnace  and  remove  2  screws  holding  bottom  filler
panel. (See Fig. 9).
2. Rotate bottom filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws. 
A10273
Fig. 9 – Removing Bottom Closure Panel
Side Return Air Inlet 
These furnaces are shipped with bottom closure panel installed in bottom
return-air opening. This panel MUST be in place when only side return
air is used.
NOTE:  Side  return-air  openings  can  be  used  in  UPFLOW  and  most
HORIZONTAL configurations.  Do  not  use  side  return-air  openings  in
DOWNFLOW configuration. 
DOWNFLOW INSTALLATION 
NOTE: For downflow applications, this furnace is approved for use on
combustible  flooring  when any  one  of  the following  3 accessories  are
used: 
• Special Base, KGASB
• Cased Coil Assembly Part No. CNPV, CNRV, CAP, or CAR
• Coil Box Part No. KCAKC
1. Determine application being installed from Table 3.
2. Construct hole in floor. (See Table 3 and Fig. 10).
3. Construct  plenum  to  dimensions  specified.  (See  Table 3  and
Fig. 10).
4. If  downflow  subbase,  KGASB  is  used,  install  as  shown.  (See
Fig. 11). If Coil Assembly Part No. CPVP, CAPMP or CNPVP Coil
Box Part No. KCAKC is used, install as shown. (See Fig. 12). 
NOTE: It is recommended that the perforated supply-air duct flanges be
completely  folded  over  or  removed  from  furnace  when  installing  the
furnace  on  a  factory-supplied  cased  coil  or  coil  box.  To  remove  the
supply-air  duct  flange,  use  wide  duct  pliers  or  hand  seamers  to  bend
flange  back  and  forth  until  it  breaks  off.  Be  careful  of  sharp  edges.
(Refer to Duct Flanges (Fig. 17) in the “Air Ducts” section.) 
Bottom Return Air Inlet 
These furnaces are shipped with bottom closure panel installed in bottom
return-air opening. Remove and discard this panel when bottom return
air is used. To remove bottom closure panel, perform the following:
1. Tilt  or  raise  furnace  and  remove  2  screws  holding  bottom  filler
panel. (See Fig. 9).
2. Rotate bottom filler panel downward to release holding tabs.
3. Remove bottom closure panel.
4. Reinstall bottom filler panel and screws. 
A96283
Fig. 10 – Floor and Plenum Opening Dimensions
A96285
Fig. 11 – Furnace, Plenum, and Subbase 
Installed on a Combustible Floor
A08556
Fig. 12 – Furnace, Plenum, and Coil Assembly or 
Coil Box Installed on a Combustible Floor
Bottom
Closure Panel
Bottom Filler Panel
PLENUM
OPENING
C
A
B
D
FLOOR
OPENING
DOWNFLOW
SUBBASE
SHEET METAL
PLENUM
FLOOR
OPENING
FURNACE
(OR COIL CASING
WHEN USED)
COMBUSTIBLE
FLOORING
APPROVED
COIL ASSEMBLY
OR 
COIL BOX
FURNACE
SHEET METAL
PLENUM
FLOOR
OPENING
COMBUSTIBLE
FLOORING