EasyManua.ls Logo

Carrier CCU - User Manual

Carrier CCU
40 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
CONTROL MANUAL
Translation of the original document
Close control units
CARRIER CCU Controller

Other manuals for Carrier CCU

Question and Answer IconNeed help?

Do you have a question about the Carrier CCU and is the answer not in the manual?

Carrier CCU Specifications

General IconGeneral
BrandCarrier
ModelCCU
CategoryController
LanguageEnglish

Summary

General Information and System Overview

Filtration Monitoring

Checks filter pressure drop by monitoring air flow and fouling level.

Control Functions

Manages cooling, heating, dehumidification, and humidification based on environmental conditions.

Fan Control

Manages fan operation and faults for single or variable speed fans.

Safety and Alarms

Covers overheating, pressure sensors, alarm thresholds, and water leak detection.

Memorisation and Remote Control

Stores faults and settings; enables remote unit operation.

Metering Functions

Displays operating hours, compressor starts, and fault summaries.

Components and Hardware

2.1 Front Panel and Interface

Describes the human-machine interface, display, buttons, and their functions.

Front Panel Components and Keypad

Lists and details components like LCD screen, push buttons, cursor, and number pad.

2.2 Rear Panel Connections

Details connectors for input/output signals and external components.

Input and Output Signals

Describes On/off and Analogue inputs/outputs for sensors and controls.

Terminal Locations Diagram

Visual representation of terminal block layout on the main board.

Terminal Designation Explanations

Explains terminal designations like EA, EL, SA, SL.

CCU Controller Terminal Assignments

Detailed list of terminal assignments for J1, J2, J3, J4, J5, J6.

CCU Controller Terminal Assignments (cont.)

Continues terminal assignments for J7, J8, J9, J10, J14, J15.

COM Switch Configuration

Settings for COM1 termination resistance and COM2 bus polarization.

Battery Safety and Handling

Covers battery replacement, hazards, safety guidelines, and recycling.

Menu Tree and Navigation

Unit Configuration and Master;Slave Setup

Navigational paths for configuring unit quantity and master/slave operation.

Unit 1 Menu Structure

Overview of menus for accessing unit operating info, faults, and parameters.

Unit Navigation and Parameter Structure

Detailed unit menus and overview of parameter sub-menus.

Timer Programming Functions

Programming ventilation and setpoint shifts using timer channels.

Fault Level Configuration

Configuring fault forwarding to critical or non-critical relays.

Communication Settings

Settings for communication protocols and parameters.

Access Level Management

Managing user access levels for configuration and operation.

Humidifier Control Settings

Settings, readings, and alarms for the humidifier component.

Supply Air Fan Information

Parameters and information related to supply air fans.

Access Levels

Level 1 Access (No Code)

General user level for reading parameters and main settings.

Level 2 Access (Editable Code)

Installer/experienced user level for advanced functionalities.

Level 3 Access (Non-Editable Code)

Manufacturer/factory level for all control parameters.

Configuring Unit Parameters

Unit Configuration Parameters

Settings for operating configuration, unit parameters, and read-only counters.

Unit Configuration Tree Diagram

Visual flowchart for configuring unit numbers and related settings.

Unit Parameter Configuration

Overview and configuration of unit parameters, including unit type.

Fan Control Settings

Parameters related to fan control and speed variation.

Control Strategy Selection

Options for cooling, heating, and humidification control types.

Control Strategy Selection (cont.)

Settings for heating, dehumidification, humidification, and free cooling.

Exchanger and Mode Configuration

Parameters for exchangers, modes, air flow, and pressure controls.

Component Power and Speed Limitations

Settings for electric heater power and fan speed control limitations.

Air Temperature Control Settings

Parameters for return/supply air temperature differential and proportional band.

Configuration Locking Mechanism

Parameter P99 for locking/unlocking unit configuration.

Detailed Control and Settings

In-depth settings for cooling, heating, humidification, dehumidification.

Temperature Limitation Settings

Settings for downward shift and proportional band for cooling demand reduction.

Free Cooling and Air Temperature Limits

Parameters for free cooling and supply air temperature limitations.

Setpoint Shift and Air Flow Control

Settings for setpoint shifts and air flow rate control parameters.

Pressure Control and Fan Speed Limitations

Settings for floor pressure control and fan speed limitations.

Air Temperature Control Parameters

Parameters for return/supply air temperature differential and proportional band.

Filter Monitoring and Air Flow Control

Settings for filter differential pressure and air flow low limit.

Compressor Validation and Time Delays

Parameters for compressor validation and various time delay settings.

Temperature and Humidity Threshold Alarms

Upper and lower limit thresholds for temperature and humidity.

Test Mode, Fault Relays, and Temperature Source

Settings for test mode, fault relay action, and temperature source selection.

Temperature Source Details and Bus Configuration

Settings for 2-10V sensors and master/slave bus unit addressing.

6.1.3 Reading Parameters Overview

Access to calculated setpoints, measured values, and logic input states.

Monitoring Measured Values and Logic States

Displays measured values and the status of logic inputs.

Analogue Output Status and Component Control States

Displays percentages for analogue outputs and status of compressors, heaters, fans.

Fault Summary and Fan Control Status

Shows fault summary status, fan request, and temperature setpoint shift status.

Time Delays, Version, Temperature, and Order Numbers

Information on time delays, software version, measured temperatures, and order numbers.

6.2 Humidifier Parameters and Settings

Configuration parameters and settings for the humidifier.

6.2.2 Humidifier Reading Parameters

Reading parameters for humidifier outdoor request, steam flow, and conductivity.

6.2.3 Humidifier Alarms

Lists humidifier alarms, their causes, and fault acknowledgement.

6.3 Supply Air Fan Parameters

Configuration parameters for supply air fan information.

6.3.1 FMA1 Information

Detailed information for FMA1 parameters.

6.3.2 FMA2 Information

Detailed information for FMA2 parameters.

6.3.3 FMA3 Information

Detailed information for FMA3 parameters.

Fault Level and Weekly Programming

7 - FAULT LEVEL (MENU 6)

Configuring fault forwarding to critical or non-critical relays.

Fault Descriptions and Solutions

Table listing faults, sources, causes, and recommended solutions.

Fault Impact Notes

Notes on how specific faults affect machine shutdown and operation.

8 - WEEKLY PROGRAMMING (MENU 5)

Introduction to programmable timer channels for weekly scheduling.

Ventilation and Setpoint Programming

Programming ventilation activation and setpoint shifts via timer channels.

Weekly Program Usage Guide

Step-by-step guide for setting up weekly programs with times and days.

Control Logic and Sensors

9 - CONTROL

Explanation of proportional and proportional-integral control principles.

Proportional Control Methods

Explanation of proportional and proportional-integral control principles.

Staged Control Logic

How staged control is triggered based on measured value deviations.

Target Temperature Control Logic

How target temperature is controlled in cooling and heating modes.

Target Humidity Control Logic

How target relative humidity is controlled in dehumidification and humidification.

10 - SENSORS

Specifications and adjustment for NTC temperature sensors.

NTC Temperature Sensor Details

Specifications and adjustment for NTC temperature sensors.

2-10 V Temperature Sensor Details

Specifications for 2-10V sensors and fault handling.

Humidity Sensor Details

Specifications and adjustment for humidity sensors.

Filter and Fan Differential Pressure Sensors

Specifications for filter and fan differential pressure sensors.

Commissioning Procedures

11 - COMMISSIONING

Procedures for powering up and performing initial adjustments.

Initial Power Up and Setup Steps

Procedures for powering up and performing initial adjustments.

Master;Slave Unit Operating Statuses

Explains various operating statuses for units in master/slave configurations.

Unit Operating Information Display

Details displayed for unit status, faults, and measurements.

Table of Alarms and Troubleshooting

Lists faults, sources, causes, and solutions for troubleshooting.

Alarm Table Continuation (Temperature;Humidity)

Continues the alarm table for temperature and humidity related issues.

Bus Communication

12 - BUS FOR MASTER;SLAVE FUNCTION

Diagram showing bus connection between CCU controllers.

12.1 Bus Connection Diagram

Diagram showing bus connection between CCU controllers.

12.2 Unit Addressing Procedure

Steps to address units in a master/slave configuration.

13 - BUS FOR CONNECTION TO RS485 MODBUS CMS

Diagram illustrating the RS485 Modbus CMS bus connection.

13.1 Unit to CMS Bus Connection Diagram

Diagram illustrating the RS485 Modbus CMS bus connection.

13.2 Communication Parameter Configuration

Parameters for communication mode, speed, parity, and stop bits.

13.3 ModBus Protocol Details

Information on RS485 communication, transmission, protocol, and function codes.

ModBus Register Mapping

Table mapping ModBus registers to controller parameters and their ranges.

ModBus Register Mapping Continuation

Continues mapping ModBus registers for operation status and faults.

14 - BUS FOR CONNECTION TO CMS BACNET IP OR MSTP

Information on Modbus to BACnet gateways and associated responsibilities.

Gateway Integration and Responsibilities

Information on Modbus to BACnet gateways and associated responsibilities.

14.1 Bus Connection Diagrams

Connection diagrams for Modbus, BACnet MSTP, and BACnet IP interfaces.

Information for Integrators

15 - INFORMATION FOR THE INTEGRATOR

Configuration parameters for ModBus communication with controllers.

15.1 ModBus Integration Parameters

Configuration parameters for ModBus communication with controllers.

15.2 BACnet IP Integration Specifications

Specifications for BACnet IP gateway configuration and object publication.

15.3 BACnet MSTP Integration Specifications

Specifications for BACnet MSTP gateway configuration and object publication.

15.4 Controller Register and Object Mapping

Table of ModBus registers and BACnet objects accessible to customers.

Related product manuals