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CAS BI Series User Manual

CAS BI Series
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BI Series
Weighing Indicator
OWNER’S MANUAL
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CAS BI Series Specifications

General IconGeneral
DisplayLCD
Unitsg, oz
FunctionsCounting
MaterialStainless Steel
Readability0.001g
InterfaceRS-232

Summary

Introduction and Cautions

Introduction

Appreciation for purchasing BI-SERIES and recommendation to read the manual.

Safety Cautions

Important warnings and precautions for safe operation and handling of the indicator.

Features Overview

Highlights key features such as battery use, operation ease, and resolution.

Main Functions

Lists core functionalities including averaging, counting, and comparing.

Specifications and Part Identification

Specifications Table

Detailed technical specifications for different BI-SERIES models.

Part Name and Function

Identifies and describes the key components of the weighing indicator.

Indicator Display and Key Functions

Key Part Functions

Describes the functions of the keys on the weighing indicator.

ON/OFF Key Function

Used to power the weighing indicator ON or OFF.

Zero/Mode Key Function

Used for rezeroing or entering system mode.

Tare Key Function

Used for tare weighing operations.

Backlight Key Function

Used to turn the backlight ON or OFF.

Key Functions and System Modes

Hold Key Function (Simple/Low/High Mode)

Displays NET/GROSS weight or weighs moving objects.

Unit Weight (U.W.) Key Function (Count Mode)

Displays the unit weight for approximately 5 seconds.

Current Weight (W.) Key Function (Count Mode)

Displays the current weight for approximately 5 seconds.

System Mode: Simple Weighing

Displays weight after weighing.

System Mode: High/Low Comparing

Determines and displays high, normal, or low value.

System Mode: Count Mode

Displays quantity by setting unit or sample weight.

System Mode: Quantity Comparing

Displays quantity after discrimination by setting High/Low.

Mode Conversion

Procedure for converting between different operating modes.

Digit Input: Zero Setting

Sets the inputted value to '0'.

Digit Input: Increment Value

Increases the first place of value by one.

Input Methods and Mode Conversion

Digit Input: Move Left

Moves the inputted value to the left by one place.

Digit Input: Decimal Point

Inputs a decimal point.

Digit Input: Complete Input

Completes the input process.

Simple Weighing Mode Conversion

Steps to convert to the simple weighing mode.

High/Low Comparing Mode Conversion Procedures

High/Low Mode: No Resetting

Procedure for High/Low comparing mode without resetting.

High/Low Mode: Resetting

Procedure for High/Low comparing mode with resetting.

Count Mode Conversion Procedures

Count Mode: No Unit/Sample Weight

Procedure for count mode without setting unit/sample weight.

Count Mode: Set Unit Weight

Procedure for setting unit weight in count mode.

Count Mode: Setting Unit Weight by Sample

Count Mode: Set Unit Weight by Sample

Procedure for setting unit weight using sample count.

Count Comparing Mode Conversion

Count Comparing Mode: No High/Low Quantity

Procedure for count comparing mode without setting High/Low quantity.

Count Comparing Mode: Set High/Low Quantity

Procedure for setting High/Low quantity in count comparing mode.

General Functions and Descriptions

Rezero Function

Resets the zero point of the weighing indicator.

Tare Function

Subtracts the weight of a container or tare object.

Gross Weight Display

Displays the total weight including tare.

Net Weight Display

Displays the weight of the object only.

Remove Tare Weight

Procedure to remove the saved tare weight.

Hold Functionality for Weighing Moving Objects

Auto Hold Function

Automatically holds the weight when it becomes stable.

Release Auto Hold Function

How to release the auto hold function.

Manual Hold Function

Manually holds the weight by pressing the 'Hold' key.

Conversion Mode Settings and RS-232C Communication

Conversion Mode: Enter Method

Steps to enter the conversion mode menu.

Conversion Mode: Key Usage

Explanation of keys used within conversion mode.

Conversion Mode: Menu Options

Lists available conversion menus: Auto power OFF and RS-232C.

Conversion: Auto Power OFF Settings

Configures automatic power off to save battery.

Conversion: RS-232C Communication Settings

Configures RS-232C communication parameters.

RS-232C: Port Connection Method

How to connect the indicator to a computer via RS-232C.

RS-232C Output Data Format Details

RS-232C: Data Format Baudrate

Specifies the baud rate for RS-232C communication.

RS-232C: Data Format Bits

Specifies data bits, stop bits, and parity for RS-232C.

RS-232C: Data Format Code

Specifies ASCII as the data encoding format.

RS-232C: Transmit Data Format - Total Bytes

Details the total byte structure of transmitted data.

RS-232C: Transmit Data - Lamp Status Byte

Explains the bit mapping for indicator lamp status.

RS-232C: Transmit Data - Weight Unit

Indicates the unit of weight in the transmitted data.

RS-232C: Transmit Data - Weight Data Bytes

Details the 8-byte format for transmitting weight data.

Data Request Mode Programming Examples

Data Request Mode: BASIC Program Example

Example BASIC program for data transmission/reception.

Data Request Mode: C-Language Program Example

Example C program for data transmission/reception.

Installation and Loadcell Information

Installing: Loadcell Connection

Connecting the loadcell to the indicator's back panel.

Installing: Loadcell Connector Method

Diagram illustrating loadcell and connector connection.

Loadcell Output Rate Resolution

Details loadcell output rate and recommended resolution.

Loadcell Color Table by Company

Provides a color-coding guide for loadcell wires by manufacturer.

Using, Keeping, and Battery Management

Using: Battery Preparation

Preparing batteries for use after storage.

Using: Power Switch Check

Checking the power switch position for operation.

Using: Power On Procedure

Steps to power on the indicator using the front panel key.

Indicator: Power Switch and Connector Positions

Diagram showing the location of power switch and connectors.

Keeping: Power Off

Procedure to turn off the indicator.

Keeping: Long-Term Storage

Instructions for powering off for long-term storage.

Battery: Replacement and Charging Time

When to replace or charge batteries.

Battery: General (Mn, Alkaline) Usage

Instructions for using and replacing standard batteries.

Battery: General (Mn, Alkaline) Insertion

How to insert general batteries checking polarity.

Rechargeable Battery Usage and Period

Battery: Rechargeable Usage Preparation

Preparing to use rechargeable batteries.

Battery: Rechargeable Charging Connection

Connecting the adapter for charging rechargeable batteries.

Battery: Charging Status - Power Lamp

Indicates the RED power lamp is ON when adapter is connected.

Battery: Charging Status - Charge Lamp (Charging)

Indicates the RED charge lamp is ON during charging.

Battery: Charging Status - Charge Lamp (Completed)

Indicates the GREEN charge lamp is ON upon charging completion.

Battery: Charging Time

Approximate time required for full battery charge.

Battery: Usage Period

Provides estimated battery usage periods under different conditions.

Test Functions for Diagnostics

Test Function: Moving Method

Steps to access the test function menu.

Test Function: Menu Overview

Lists the available test functions (LCD, A/D, Key, RS-232C).

Test Function: LCD Display Test (Test 1)

Tests the functionality of the liquid crystal display.

Test Function: A/D Conversion Test (Test 2)

Tests the analog-to-digital conversion process.

Test Function: Key Test (Test 3)

Tests the responsiveness and codes of the keys.

Test Function: RS-232C Communication Test (Test 4)

Tests the communication link via RS-232C port.

Test Function: Executing LCD Test

Procedure to start and run the LCD display test.

Test Function: Executing A/D Conversion Test

Procedure to start and run the A/D conversion test.

Test Function: RS-232C Communication Test and Key Codes

Key Codes

Table mapping indicator keys to their respective codes.

Test Function: Executing RS-232C Communication Test

Procedure to test RS-232C communication link.

ASCII Code Table

Table showing ASCII codes for characters.

Calibration Procedures and Input Methods

Loadcell Test Method

Procedure to test loadcell output voltage.

Calibration Mode: Moving Method

Steps to enter the calibration mode.

Calibration Mode: Menu Overview

Lists calibration options: capacity, division, span, zero, span.

Calibration: Maximum Capacity Setting (CAL 1)

Sets the maximum weight capacity for the scale.

Calibration: Minimum Division Setting (CAL 2)

Sets the smallest measurable weight unit (division).

Calibration: Span Weight Setting (CAL 3)

Sets the weight used for span calibration.

Calibration: Zero Calibration (CAL 4)

Performs automatic zero calibration.

Calibration: Span Calibration (CAL 5)

Performs automatic span calibration with a test weight.

Calibration: Digit Input Method

Explains how to input numerical values during calibration.

Specific Calibration Settings

Calibration: Setting Maximum Capacity (CAL 1)

Sets the maximum weight capacity for the scale.

Calibration: Setting Minimum Division (CAL 2)

Sets the smallest measurable weight unit (division).

Calibration: Setting Span Weight (CAL 3)

Sets the weight used for span calibration.

Advanced Calibration Procedures

Calibration: Auto Zero Calibration (CAL 4)

Performs automatic zero calibration.

Calibration: Auto Span Calibration (CAL 5)

Performs automatic span calibration with a test weight.

Sealing and Optional Drawings

Sealing Procedure

Steps for sealing the indicator after calibration.

Sealing: Open Top Cover

Action to open the top cover for sealing.

Sealing: Cover CAL Switch

Covering the CAL switch with a sealing plate and bolts.

Sealing: Connect Sealing Wire

Connecting the sealing wire and compressing the lead.

Optional Drawing: Wall Mount

Diagram showing wall mounting dimensions.

Optional Drawing: Fixed Bracket

Diagram showing fixed bracket dimensions.

Error Message Descriptions and Management

Error Messages: Weighing Mode

Descriptions and management for errors during weighing.

Error 01: Initialization Failure

Cause and management for initialization failure.

Error 02: Loadcell/A/D Fault

Cause and management for loadcell or A/D conversion fault.

Error 03: Calibration Data Loss

Cause and management for calibration data loss.

Error 06: Printer Connection Fault

Cause and management for printer connection issues.

Error 09: Exceeds Zero Range

Cause for current weight exceeding zero range.

Error 10: Tare Weight Exceeds Capacity

Cause and management for tare weight exceeding maximum capacity.

Specific Error Handling and Troubleshooting

Error 13: Initial Zero Range Exceeded

Initial zero range exceeds 10% of maximum capacity.

Error 13 Cause: Initial Zero Range

Initial zero range exceeds 10% of maximum capacity.

Error 13 Management: Loadcell State

Check the loadcell state.

Error: Over Capacity

Too heavy object exceeds maximum capacity.

Over Capacity Cause: Excessive Weight

Too heavy object exceeds maximum capacity.

Over Capacity Management: Weight Limit

Do not exceed maximum capacity; check/replace loadcell.

Error Messages: Calibration Mode

Descriptions and management for errors during calibration.

Error 22: Span Weight Below 10%

Span weight set below 10% of max capacity.

Error 23: Span Weight Exceeds 100%

Span weight set exceeds 100% of max capacity.

Error 24: Resolution Too High

Resolution set too high compared to loadcell output.

Error 26: Zero Value Too High

Zero value is too high.

Further Error Handling in Various Modes

Error 27: Zero Value Too Low

Zero value is too low.

Error 27 Cause: Zero Value Low

Zero value is too low.

Error 27 Management: Platform Empty

Check that the platform is empty.

Error 28: Weight Trembles

The weight reading trembles.

Error 28 Cause: Weight Trembling

The weight reading trembles.

Error 28 Management: Loadcell Connection

Check loadcell connector connection.

Error Messages: Count Mode

Descriptions and management for errors in count mode.

Error 61: Count Unit/Sample Weight Too High

Count unit weight and sample weight set too high.

Error 62: Count Unit/Sample Weight Too Low

Count unit weight and sample weight set too low.

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