215204 Rev. 1 29
ERVICE
S
5.2-4 Carton Clamp Contact Pad
and Stabilizer Repair
The following procedures can be performed with the arms
in place and the Clamp mounted on the truck.
1 Extend the arms to frame width. Lower the contact
pads so that they just touch the floor.
2 Remove the contact pad from the Clamp as described
in Section 5.2-2.
3 Inspect the contact pad for flatness and replace or
straighten as required. Inspect the contact pad
mounting holes for wear or elongation. Repair using
Hole Service Kit 676841.
4 Remove the stabilizer from the arm by removing the two
pin retainers and pivot pins. For reassembly, tighten
the retainer capscrews to 15 ft.-lbs. (20 Nm).
5 Inspect the stabilizer pivot pin and bushings for wear
and replace as necessary.
CAUTION: Use a bushing driver to replace the
bushings in the arm. Do not damage the bushing I.D.
6 Inspect the wear tiles on the bottom front surface of
each stabilizer for wear and replace as necessary.
New wear tiles (Part No. 208860) can be ordered from
Cascade Parts Sales, 888-CASCADE (227-2233).
IMPORTANT: If wear extends into the stabilizer bottom
surface, build up with weld and grind flat to within 1/16
in. (1.5 mm) along the full length of the stabilizer.
7 Weld new wear tiles to the bottom front surface of
each stabilizer using AWS E-7018, 3/16-in. (5 mm)
diameter rod.
NOTE: Weld only to the steel backing of the wear tile.
Weld will not stick to the wear tile hard surfacing.
8 Grind the weld along the inside edge of the stabilizer
flush with the inside surface. The contact pads must
bolt up flat against the stabilizer without interference
from the welds.
9 For reassembly, reverse the above procedures.
Pin Retainers,
Pivot Pins (2)
Bushings (2)
3
Wear Tile
4
5
6
7
8
Wear Tile
Hard Surface
1/16 in. (1.5 mm)
Inside
Surface
2.5 in. (64 mm)
Bottom View
Weld 1/4-in. (6 mm)
fillet around tile
Grind weld flush with
stabilizer surface
Ref: S-4221
Check for pad
flatness within ±
1/8 in. (3 mm)
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