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CleaverBrooks Hawk 1000 User Manual

CleaverBrooks Hawk 1000
82 pages
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750-366
07/2013
Hawk 1000
Boiler Control
Operation Manual

Table of Contents

Questions and Answers:

CleaverBrooks Hawk 1000 Specifications

General IconGeneral
BrandCleaverBrooks
ModelHawk 1000
CategoryBoiler Supplies
LanguageEnglish

Summary

Section 1 General

Introduction

Provides an overview of the HAWK 1000 boiler control system and its purpose.

System Description

Details the HAWK 1000 boiler control system's functions, applications, and supported boilers.

Hawk 1000 System Features

Lists the key features and capabilities of the HAWK 1000 control system.

Safety Provisions and Diagnostics

Covers safety precautions, fault annunciation, and diagnostic tools for the system.

Inputs and Outputs

Details the system's inputs and outputs and their configurations.

Section 2 System Components

Overview

Introduces the principal components of the HAWK 1000 Boiler Control System.

Base Unit

Describes the Base Unit, including the processor and embedded I/O modules.

Human-Machine Interface (HMI)

Details the HMI's role in monitoring, control, and system configuration.

Communications

Explains the Modbus, Ethernet, and USB communication methods used by the system.

Sensor Inputs

Describes available standard and optional sensors for steam and hot water systems.

Section 3 Hardware Checkout

Control Panel Component Checks

Covers initial system checkout for control panel components for security and integrity.

DIN Rail Latch and Expansion I/O Module Locking Levers

Ensures DIN rail latches and module locking levers are properly seated.

Panel and Field Wiring Terminations

Confirms that factory and field wiring terminations are tight and secure.

SM2 Module DIP Switch

Verifies the correct setting of the SM2 Module DIP switch.

Burner Control Modbus Address and Baud Rate - CB780E

Details the procedure to set the Modbus address and baud rate for the CB780E.

Burner Control Modbus Address and Baud Rate - CB120E

Details the procedure to set the Modbus address and baud rate for the CB120E.

PLC Switch

Verifies the PLC switch position for system operation.

Modbus Actuator Checks

Procedures for checking Modbus actuators, including mounting and electrical connections.

Section 4 System Configuration

Introduction

Describes the HMI screens and their functions for system configuration.

Main Menu

Explains the initial screen displayed upon system power-up.

Boiler Overview

Details the Boiler Overview display as the primary operator interface.

System Configuration

Outlines the process of configuring control system options for the boiler.

Section 5 Commissioning

Commissioning the Actuators

Guides through the process of calibrating and commissioning system actuators.

Setting Combustion - Parallel Positioning

Details setting combustion parameters for parallel positioning.

Setting Combustion - Single Point Positioning

Details setting combustion parameters for single point positioning.

Setting Combustion - Low/High/Low

Details setting combustion parameters for low/high/low configuration.

Firing Rate Screen

Explains how to toggle boiler controls between manual and automatic operation.

Alarms and Limits

Covers editing configurable alarm parameters and firing rate/setpoint limits.

Setpoints

Details setting operating setpoints and outdoor temperature reset parameters.

Thermal Shock Routine

Explains the thermal shock protection routine for steam and hot water boilers.

Section 6 Diagnostics and Troubleshooting

System Monitoring and Diagnostics

Features for monitoring system performance and diagnosing problems.

System Information

Displays boiler identification, program info, and network addresses.

PLC Info

Shows PLC firmware, serial number, and keyswitch position.

Diagnostic Screens

Provides access to detailed views of program logic for diagnostics.

PLC Status

Indicates controller operating status and communication activities via LEDs.

Section 7 Parts

PLC, I/O, HMI

Lists parts for the PLC, Input/Output modules, and Human-Machine Interface.

ACTUATORS

Lists various Modbus actuators and related cables/connectors.

MISC.

Lists miscellaneous parts including analog input modules and Ethernet appliances.

FSG

Lists parts for Flame Safeguard (FSG) kits for CB780E and CB120E.

STEAM TRANSMITTERS

Lists optional steam transmitters and related thermowells.

HOT WATER

Lists thermowells for hot water systems.

02 TRIM

Lists parts related to Oxygen (O2) monitoring and trim functionality.

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