3
PARTS–REARWHEEL....................................................................................................................44
PARTS–SHOCK.............................................................................................................................45
PARTS–SHOCK‐INSIDE ..................................................................................................................46
PARTS–SWINGARMASSEMBLY........................................................................................................47
SERVICE.............................................................................................................................48
ENGINESERVICE............................................................................................................................48
BaseGasketSelection...........................................................................................................49
EngineRemoval.....................................................................................................................51
CompleteEngineDisassemblyProcedure............................................................................52
TopEndDisassemblyProcedure...........................................................................................52
SplittingtheCases.................................................................................................................53
Engineassembly....................................................................................................................54
CLUTCH........................................................................................................................................55
ClutchAssembly....................................................................................................................59
IGNITION......................................................................................................................................60
COOLINGSYSTEM...........................................................................................................................61
FUEL&AIRSYSTEM.......................................................................................................................63
Carburetor:............................................................................................................................63
Reeds:....................................................................................................................................65
EXHAUST......................................................................................................................................65
REARWHEELPULLERS.....................................................................................................................65
BRAKES........................................................................................................................................66
FRONTFORKS................................................................................................................................66
REARSHOCK.................................................................................................................................66
TUNING.............................................................................................................................67
C
LUTCH........................................................................................................................................67
G
EARING......................................................................................................................................69
S
USPENSION.................................................................................................................................71
Adjustment............................................................................................................................71
FrontForkOperation............................................................................................................72
ForkDampingAdjustments..................................................................................................72
RearShockAdjustments.......................................................................................................73
C
ARBURETION...............................................................................................................................74
TROUBLESHOOTING..........................................................................................................77
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