Coleman BT200X - User Manual

WARNING
Never attempt to start this Mini Bike without reading and
understanding the Owner’s/Operator’s manual. The Owner’s/
Operator’s manual provides information on safety, parts,
functions, pre-ride inspection, starting and maintenance.
!
ASSEMBLY/PRE-RIDE INSPECTION
INSTRUCTIONS
THIS MINI BIKE WAS SHIPPED
WITHOUT ENGINE OIL. ALWAYS
FILL MINI BIKE WITH THE
CORRECT AMOUNT AND GRADE
OF ENGINE OIL AS LISTED IN
THE OWNER'S MANUAL.
BT200X
051818
For questions about these Assembly Instructions, call Coleman
Powersports toll free 888-405-8725

Coleman BT200X Specifications

General

Frame	Steel
Fuel System	Carburetor
Final Drive	Chain
Fuel Capacity	0.95 Gallons
Front Suspension	Telescopic fork
Front Brake	Disc
Front Tire	70/100-19
Rear Tire	90/100-16
Engine Type	Single Cylinder, 4-Stroke, Air Cooled
Weight	121 kg (267 lbs)
Weight Capacity	150 kg (330 lbs)
Wheelbase	1, 270 mm (50 inches)

Summary

Front Fork Installation

Install Front Fork Assembly

Insert M10 steering bolt through the fork assembly, following specific washer and bracket order.

Handlebar Assembly

Front Wheel Installation

Oil and Fuel

Engine Oil Requirements

Fill the engine with SAE 10W-30 motor oil as specified in the owner's manual.

Fuel Requirements

Use clean unleaded regular gasoline with an octane rating of 86 or higher.

Tire Pressure and Chain Tension

Brake Adjustment

Brake Lever Free Play

Adjust brake lever free play to 2.0-4.0mm by loosening jam nut and turning adjuster nut.

Rear Brake Adjustment

Adjust rear brakes by turning the adjustment nut on the drum assembly.

Throttle Adjustment

Throttle Cable Free Play

Set throttle grip free play to .078-.24 inches (2-6mm) by adjusting nuts.

Pre-Ride Inspection

Starting Engine

Set Fuel Valve to ON

Set the fuel valve to the 'ON' position for starting.

Set Choke Lever (if cold)

If the engine is cold, move the choke lever to the 'ON' position.

Place ON;OFF Switch to ON

Activate the ON/OFF switch located on the handlebars to the 'ON' position.

Pull Starter Recoil Cord

Return Choke Lever to OFF