Collamat S Series - Page 4

Collamat S Series
General
4 Release: V1.15/05/2013
3.1.3 Setup.......................................................................................................................................... 50
3.1.4 Nonstop Control-Table............................................................................................................... 51
3.1.5 Nonstop cabeling ....................................................................................................................... 52
4 Inputs + Outputs..................................................................................................................................... 53
4.1 Inputs + Outputs (Electronic)............................................................................................................. 53
4.1.1 Inputs ......................................................................................................................................... 53
4.1.2 Label sensor – inputs................................................................................................................. 56
4.1.3 Outputs....................................................................................................................................... 58
4.2 Inputs + Outputs (description)........................................................................................................... 61
4.2.1 Input details................................................................................................................................ 61
4.2.2 Output details............................................................................................................................. 64
5 Maintenance............................................................................................................................................ 66
5.1 Safety ................................................................................................................................................ 66
5.2 Maintenance schedule ...................................................................................................................... 68
5.3 Cleaning ............................................................................................................................................ 69
6 Faults, repair and maintenance work................................................................................................... 70
6.1 Safety ................................................................................................................................................ 70
6.2 Restarting after remediation of faults ................................................................................................ 72
6.3 Table of faults.................................................................................................................................... 73
6.4 Performing maintenance and repair work ......................................................................................... 74
6.4.1 Replacing the pressure roller..................................................................................................... 75
6.4.2 Changing the traction cylinder ................................................................................................... 76
6.4.3 Setting the belt tension (traction) ............................................................................................... 77
6.4.4 Changing the timing belt (traction)............................................................................................. 78
6.4.5 Changing the OOL spring .......................................................................................................... 78
6.4.6 Changing the drive motor (traction) ........................................................................................... 79
6.4.7 Ligth tube / Sender board replacement...................................................................................... 80
6.4.8 Adjusting the rewinder pendulum (RW active + passive) .......................................................... 81
6.4.9 Setting the belt tension (RW passive)........................................................................................ 82
6.4.10 Changing the timing belt (RW passive)...................................................................................... 83
6.4.11 Adjusting the friction clutch (RW passive).................................................................................. 84
6.4.12 Reconditioning the clutch disks (RW passive)........................................................................... 85
6.4.13 Setting the belt tension (RW active)........................................................................................... 86
6.4.14 Changing the drive belt (RW active) .......................................................................................... 86
6.4.15 Changing the rewinder board (RW active)................................................................................. 87
6.4.16 Replacing Rewinder-Sensor-Board ersetzen (RW activ)........................................................... 88
6.4.17 Changing the rewinder motor (RW active)................................................................................. 89
6.4.18 Replacing the mainboard (HMC0601) ....................................................................................... 90
6.4.19 Replacing the master controller (RCM4010) ............................................................................. 90
6.4.20 Firmware Update – Master-Controller (RCM4010).................................................................... 91
6.4.21 Firmware Update – Slave-Controller (dsPIC) ........................................................................... 92
6.4.22 Details to Menu - Service - Read PIC reg 0-63 ......................................................................... 96
6.4.23 Details to Menu - Service - Inputs.............................................................................................. 99
6.4.24 Details to Menu - Service – Read Outputs............................................................................... 100