Concordia Integra - Flavor System

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3029-003B Section 3: Electrical

Concordia Integra Technical Support Manual 3-13

2900-255B

Flavor System

Syrup Valves: 24vdc x1

Water Valve: 24vdc x1

Peristaltic Pump Assembly : 24vdc, 75rpm x4 (all flavor tubes

are color-coded)

Syrup Driver Power: 115vac

Chocolate Heater Assembly: 115vac

Main Page

Table of Contents7
Section 1 :: Integra Overview15
- Integra Overview16
- Integra Components17
- Flavor System Overview18
- Flavor System Components19
- Bin Door Assembly Components - Integra 1 and Integra 420
- Bin Door Assembly Components - Integra 020
Bin Door Assembly Components - Integra 021
And23
- Technical Specifications and Site Requirements24
- Plumbing26
- Flavor System27
- Additional Tasks Required at Installation30
  - Power up the Machine30
  - Bean Hopper30
- Operational Configuration30
  - Placing Milk in the Refrigeration Unit30
- Machine Calibration31
- Customer Training31
- Installation Checklist31
- Removal Procedures32
Section 2 :: Installation and Removal23
Section 3 :: Electrical33
- Electrical Block Diagram33
- Electrical Enclosure35
- AC/DC Power Supply Board38
- CPU Board39
- Peripheral Connections Configuration42
- Transformer43
- DC Power Supply Board Leds46
- AC Distribution Panel48
- Jumper Plug Connector Detail49
- Troubleshooting54
Section 4 :: Software55
- Software Overview56
- Software Quick Reference Table60
- Calibration65
- CPU Board70
- Loading New Software to a Machine71
Section 5 :: Plumbing83
- The Water System83
- Water Supply85
- Expansion Valve86
- Water Pump and Motor Assembly86
- Flowmeter87
- Hot Water Tank88
- Valve Tree92
  - Valve Tree Removal93
  - Valve Tree Replacement95
- The Steam System96
- Steam Tank97
- Front Panel Assembly101
- Troubleshooting102
Section 6 :: Coffee System103
- Coffee System Overview104
- Bean Grinders107
- Bean Hoppers110
  - Inserting the Hopper Stopper110
- Brew Group Overview111
- Troubleshooting113
Section 7 :: Milk System and Refrigeration System115
- Milk Delivery System Overview116
- Milk Delivery System Components117
- The Drink Pour Process118
  - Latte118
  - Cappuccino118
- Milk System Theory of Operation118
- Air Gate Valve Assembly121
- Milk Flow Sensor123
  - Adjusting the Milk Flow Sensor123
- Cappuccino Temperature Adjustment Valve125
  - Mixing TEE125
- Refrigeration Unit126
  - Placing Milk in the Machine126
  - Checking the Refrigeration Unit Temperature127
- Refrigeration Unit Overview127
- Troubleshooting130
Section 8 :: Flavor System131
- Flavor System Overview132
- Flavor Storage Area135
  - Connecting Flavor Tubing136
  - Changing Flavor Boxes137
- Changing the Flavor Pour Rate138
  - Verifying Proper Syrup Flow140
- Peristaltic Pumps140
- Syrup Manifold141
  - Replacing the Syrup Manifold142
- Cleaning the Flavor System144
- Priming the Flavor System145
- Troubleshooting146
Section 9 :: Steam Wand147
- Steam Wand Overview148
  - ON/OFF Button148
- Installation148
- Valves148
- Replacing the Steam Wand Button149
- Replacing a Steam Wand149
  - Removing a Steam Wand149
- Troubleshooting149
- Cleaning the Steam Wand150
Section 10 :: Cleaning and Maintenance155
- Routine Machine Maintenance156
- Cleaning Timers157
- Preventive Maintenance157
Section 11: Concordia Procedures160
- Concordia Coffee Systems Service Call Protocol160
- Complete Call Protocol161
- Service Call Checklist162
- Parts Return Policy for Non-Consignment Agents163
- Parts Return Policy for Consignment Agents163
  - Return Material Tag164
- Parts Replenishment Form165
Section 12 :: Customer Service and Training167
- Training the Customer168
- G.u.e.s.t172
Section 13 :: Messages177
- Troubleshooting Display Messages177
Section 14 :: Troubleshooting187
- Troubleshooting Quick Reference Guide188
- Troubleshooting Trees191
Section 15 :: Parts List & Diagrams247
- Recommended Tools List248
- Parts List and Diagrams249
Section 16 :: Index281
Section 17 :: Service Bulletins289
- Service Bulletins291

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