Concordia Integra - Integra System Components; Component Identification

Table of Contents
Section 1 :: Integra Overview ........................................... 1-1
Integra Overview ...................................................................... 1-2
Integra Components .................................................................. 1-3
Flavor System Overview ............................................................. 1-4
Flavor System Components ........................................................ 1-5
Bin Door Assembly Components – Integra 1 and Integra 4 ............. 1-6
Bin Door Assembly Components – Integra 0 ................................. 1-7
Section 2 :: Installation and Removal ................................ 2-1
Technical Specifications and Site Requirements ............................. 2-2
Plumbing .................................................................................. 2-4
Connecting the External Drain .................................... 2-4
Water Supply ........................................................... 2-4
Problems with Reverse Osmosis Water System ............. 2-5
Flavor System ........................................................................... 2-5
Control Box Installation ............................................. 2-5
Peristaltic Pump Assembly Installation ......................... 2-5
Chocolate Heater Assembly Installation ....................... 2-6
Flavor Tubing Installation .......................................... 2-6
Priming the Flavor System ......................................... 2-7
Verify Flavor Pour Rate .............................................. 2-7
Additional Tasks Required at Installation ...................................... 2-8
Power Up the Machine ............................................... 2-8
Bean Hopper ............................................................ 2-8
Operational Configuration ........................................................... 2-8
Placing Milk in the Refrigeration Unit ........................... 2-8
Machine Calibration ................................................................... 2-9
Customer Training ..................................................................... 2-9
Installation Checklist ................................................................. 2-9
Removal Procedures ................................................................ 2-10
Section 3 :: Electrical ...................................................... 3-1
Electrical Block Diagram ............................................................. 3-2
Electrical Enclosure .................................................................... 3-3
Electrical Enclosure Fan ............................................. 3-4
Front Panel Cable ..................................................... 3-4
AC Fuses ................................................................. 3-4
Expansion Board (Top) .............................................. 3-4
Analog (Middle) ........................................................ 3-4
AC/DC Power Supply ................................................. 3-4
Fuses ...................................................................... 3-5
AC/DC Power Supply Board ........................................................ 3-6
CPU Board ................................................................................ 3-7
J4 ........................................................................... 3-8
J2 ........................................................................... 3-8
P3 .......................................................................... 3-9
P4 .......................................................................... 3-9
Peripheral Connections Configuration ......................................... 3-10
Transformer ........................................................................... 3-11
Transformer Diagram – PN 1320-023 ........................ 3-11
Transformer Diagram – PN 1320-025 ........................ 3-11