Concordia Integra - Section 5:: Plumbing; The Water System

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Section 5 :: Plumbing

1. The Water System

2. Water Supply

3. Expansion Valve Assembly

4. Water Pump and Motor Assembly

5. Flowmeter

6. Hot Water Tank

7. Valve Tree

8. The Steam System

9. Steam Tank

10. Front Panel Assembly

T E C H N I C A L S U P P O R T

Main Page

Table of Contents7
Section 1 :: Integra Overview15
- Integra Overview16
- Integra Components17
- Flavor System Overview18
- Flavor System Components19
- Bin Door Assembly Components - Integra 1 and Integra 420
- Bin Door Assembly Components - Integra 020
Bin Door Assembly Components - Integra 021
And23
- Technical Specifications and Site Requirements24
- Plumbing26
- Flavor System27
- Additional Tasks Required at Installation30
  - Power up the Machine30
  - Bean Hopper30
- Operational Configuration30
  - Placing Milk in the Refrigeration Unit30
- Machine Calibration31
- Customer Training31
- Installation Checklist31
- Removal Procedures32
Section 2 :: Installation and Removal23
Section 3 :: Electrical33
- Electrical Block Diagram33
- Electrical Enclosure35
- AC/DC Power Supply Board38
- CPU Board39
- Peripheral Connections Configuration42
- Transformer43
- DC Power Supply Board Leds46
- AC Distribution Panel48
- Jumper Plug Connector Detail49
- Troubleshooting54
Section 4 :: Software55
- Software Overview56
- Software Quick Reference Table60
- Calibration65
- CPU Board70
- Loading New Software to a Machine71
Section 5 :: Plumbing83
- The Water System83
- Water Supply85
- Expansion Valve86
- Water Pump and Motor Assembly86
- Flowmeter87
- Hot Water Tank88
- Valve Tree92
  - Valve Tree Removal93
  - Valve Tree Replacement95
- The Steam System96
- Steam Tank97
- Front Panel Assembly101
- Troubleshooting102
Section 6 :: Coffee System103
- Coffee System Overview104
- Bean Grinders107
- Bean Hoppers110
  - Inserting the Hopper Stopper110
- Brew Group Overview111
- Troubleshooting113
Section 7 :: Milk System and Refrigeration System115
- Milk Delivery System Overview116
- Milk Delivery System Components117
- The Drink Pour Process118
  - Latte118
  - Cappuccino118
- Milk System Theory of Operation118
- Air Gate Valve Assembly121
- Milk Flow Sensor123
  - Adjusting the Milk Flow Sensor123
- Cappuccino Temperature Adjustment Valve125
  - Mixing TEE125
- Refrigeration Unit126
  - Placing Milk in the Machine126
  - Checking the Refrigeration Unit Temperature127
- Refrigeration Unit Overview127
- Troubleshooting130
Section 8 :: Flavor System131
- Flavor System Overview132
- Flavor Storage Area135
  - Connecting Flavor Tubing136
  - Changing Flavor Boxes137
- Changing the Flavor Pour Rate138
  - Verifying Proper Syrup Flow140
- Peristaltic Pumps140
- Syrup Manifold141
  - Replacing the Syrup Manifold142
- Cleaning the Flavor System144
- Priming the Flavor System145
- Troubleshooting146
Section 9 :: Steam Wand147
- Steam Wand Overview148
  - ON/OFF Button148
- Installation148
- Valves148
- Replacing the Steam Wand Button149
- Replacing a Steam Wand149
  - Removing a Steam Wand149
- Troubleshooting149
- Cleaning the Steam Wand150
Section 10 :: Cleaning and Maintenance155
- Routine Machine Maintenance156
- Cleaning Timers157
- Preventive Maintenance157
Section 11: Concordia Procedures160
- Concordia Coffee Systems Service Call Protocol160
- Complete Call Protocol161
- Service Call Checklist162
- Parts Return Policy for Non-Consignment Agents163
- Parts Return Policy for Consignment Agents163
  - Return Material Tag164
- Parts Replenishment Form165
Section 12 :: Customer Service and Training167
- Training the Customer168
- G.u.e.s.t172
Section 13 :: Messages177
- Troubleshooting Display Messages177
Section 14 :: Troubleshooting187
- Troubleshooting Quick Reference Guide188
- Troubleshooting Trees191
Section 15 :: Parts List & Diagrams247
- Recommended Tools List248
- Parts List and Diagrams249
Section 16 :: Index281
Section 17 :: Service Bulletins289
- Service Bulletins291

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Concordia Integra - Section 5:: Plumbing; The Water System

Table of Contents

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