CHAPTER 4 8354/8404
4-36
D615-W02 May-2003
615W460A
615W459A
D. Synchro Assembly Check
1. Check synchronizer key and spring for damage and
replace it if necessary.
2. With synchronizer ring contacted with taper cone of
the opposite gear, measure the clearance between
synchro spline and opposite gear spline using
clearance gauge.
Sect. Specified Allowable Limit
Clearance of
between
synchro and
gear spline
1.35 ~ 1.65 mm
0.053 ~ 0.065 in.
0.5 mm
0.02 in.
3. Apply O.D. of taper cone in gear with thin film of red
lead, tighten synchronizer ring firmly, and check for
contacted state.
Sect. Specified Allowable Limit
Clearance of
between
synchronizer
ring and gear
taper.
More than
80%
More than
80%
(A)
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