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Daikin LXE10E-A4 User Manual

Daikin LXE10E-A4
162 pages
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LXE10E-A4
TR 02-02A
Marine type
Container Refrigeration Unit
Service Manual
¡Malaysia International Shipping Corp.
Reefer container ID
20REF : MNLU872000-XMNLU872250-X
40HC REF : MNLU972000-XMNLU972440-X
https://daikin-p.ru

Table of Contents

Questions and Answers:

Daikin LXE10E-A4 Specifications

General IconGeneral
BrandDaikin
ModelLXE10E-A4
CategoryAir Conditioner
LanguageEnglish

Summary

Safety Precautions

DANGER: High Voltage Safety

Critical safety warnings regarding high voltage and power disconnection before inspection or repair of the unit.

WARNING: Fan Operation Safety

Advises against touching the condenser fan while the unit is powered on and specifies safety procedures.

CAUTION: Water Entry Prevention

Provides instructions on securely closing the control box cover to prevent water entry.

CAUTION: Refrigerant and Oil Handling

Emphasizes using only HFC 134a refrigerant and Daikin specified oil, and handling oil cans properly.

Environmental and Regulatory Information

Introduction

Unit Operation Range

Specifies the ambient and inside temperature, voltage, and vibration limits for unit operation.

Basic Names of External Components

Identifies and illustrates the main external components of the LXE10E unit.

Basic Operation of Refrigeration Unit

Starting Operation Procedure

Outlines the step-by-step procedure for starting the refrigeration unit, including power connection and breaker activation.

Operation Checks and Shutdown Procedure

Details checks during operation and procedures for safely shutting down the unit.

Ventilation Adjustment Guide

Explains how to adjust the ventilation cover opening based on cargo requirements.

General Description

Main Unit Specifications

Provides a detailed technical specification list for the LXE10E model, covering systems, components, and capacities.

External Component Identification Details

Lists and visually identifies the external components of the LXE10E unit with corresponding numbers.

Internal Component Identification

Identifies internal components of the LXE10E unit, including fans, sensors, and the evaporator.

Control Box Components Overview

Details the components located both inside and outside the control box, including the operation panel and internal electronics.

Functional Parts and Protection Devices

Set Points and Actuation Parameters

Lists set points, actuation methods, detection methods, and symbols for various functional parts and protection devices.

Operating Characteristics

Pressure and Current Data (Chilled Mode)

Presents charts showing operating pressure and current vs. ambient temperature for chilled mode.

Pressure and Current Data (Frozen Mode)

Shows operating pressure and current charts versus ambient temperature for frozen mode.

Operation Modes and Control

Operation Mode Overview

Explains the two main operation modes (cargo cooling and unit inspection) and their relationship to setting temperatures.

Frozen Mode Control Logic

Details control state transitions and operation of magnetic contactors and solenoid valves for the frozen mode.

Chilled/Partial Frozen Mode Control Logic

Explains control state transitions and operation of components for chilled and partial frozen modes.

Defrosting Mode Operation Logic

Describes the control state transitions and component operations for the defrosting mode.

Common Control Functions Overview

Lists common control functions applied across different operation modes, with descriptions of their purpose.

Electronic Controller

Controller Functions and Panel

Details the DECOS 3c controller's function table and explains the control panel elements.

Controller Operation Procedures

Guides users through controller navigation, mode operations, and setting procedures.

Initial Setting and PTI Procedures

Covers initial setup, PTI inspections, and related alarm and troubleshooting guides.

Service and Maintenance

Refrigerant Handling and Environmental Laws

Introduces the maintenance service section, covering refrigerant collection and environmental laws.

Gauge Manifold Usage and Safety

Provides instructions on attaching and using the gauge manifold, emphasizing the use of exclusive tools for HFC134a.

Automatic Pump Down Procedure

Explains the controller operation and steps for executing automatic pump down, including post-operation jobs.

Refrigerant Recovery and Charge Process

Details the schematic diagram and procedures for pressure checks, refrigerant recovery, vacuuming, and charging.

Main Components and Maintenance

Scroll Compressor Maintenance

Describes the scroll compressor's type, lack of initial oil requirement, and procedures for removal and installation.

Fan and Fan Motor Maintenance

Details the specifications for fans and motors, and provides procedures for replacing condenser and evaporator fans/motors.

PT and CT Board (EC9756) Functions

Explains the function, pre-assembly work, overcurrent setting, and check mark indications for the PT/CT board.

Electronic Expansion Valve Replacement

Details the procedures for replacing the coil and the body of the electronic expansion valve, including torque specifications.

Suction Modulation Valve Replacement

Provides instructions for replacing the coil and the body of the suction modulation valve, including angle adjustment and fastening notes.

Drier Replacement Procedure

Explains the process of replacing the drier, including vacuum-dehydrating, leakage testing, and checking the moisture indicator.

Solenoid Valve Replacement

Describes the procedures for replacing the coil and the valve body of the solenoid valves, with torque specifications.

Discharge Pressure Regulating Valve Maintenance

Details the procedure for replacing the discharge pressure regulating valve, including protection cap and brazing precautions.

Check Valve Replacement Procedure

Explains the procedure for replacing the check valve, emphasizing correct direction and brazing precautions.

High-Pressure Switch (HPS) Replacement

Outlines the replacement procedure for the high-pressure switch, including disconnection and tightening steps.

Low Pressure Transducer (LPT) Replacement

Details the replacement steps for the low pressure transducer, including wiring and heat shrinkage tube usage.

High Pressure Transducer (HPT) Replacement

Explains that the HPT replacement procedure is similar to the LPT and emphasizes correct fixing and connection.

Air-Cooled Condenser and Evaporator Maintenance

Covers washing the air-cooled condenser and maintenance procedures for both condenser and evaporator.

Fusible Plug Replacement Procedure

Describes the function of the fusible plug, when it activates, and the replacement procedure.

Liquid/Moisture Indicator Functionality

Explains how the liquid/moisture indicator checks refrigerant flow and moisture content, and how to interpret its color.

Evacuation and Dehydrating Procedures

Details the importance and methods of vacuum-dehydrating the system after repairs to remove moisture.

Troubleshooting

System Malfunction Diagnosis Guide

Lists common malfunctions, abnormal points, and possible causes for the refrigeration and electrical systems.

Electronic Controller Alarm Codes

Lists alarm codes displayed on the electronic controller, their content, possible causes, and troubleshooting steps.

PTI Troubleshooting (J-Codes)

Provides a table to troubleshoot automatic PTI issues using J-codes, listing steps, codes, conclusions, causes, and check methods.

Recording Chart Diagnosis Guide

Guides on diagnosing issues by analyzing patterns on the recording chart for different set temperatures.

Emergency Operation

Controller Emergency Operation Procedure

Explains how to execute emergency operation of the controller using an emergency operation kit when the controller malfunctions.

Short Circuit Operation Procedures

Provides step-by-step instructions for performing short circuit operations to cut power or force component running.

Electronic Expansion Valve Opening Adjustment

Explains how to adjust the electronic expansion valve opening using an emergency cap, with cautions on coil energization.

Suction Modulation Valve Opening Adjustment

Details two methods for manually opening the suction modulation valve: using a dip switch or an emergency magnet.

Automatic Temperature Sensor Backup

Explains the automatic backup operations for supply/return air temperature sensors when data recorder sensors are used.

Appendix

Tightening Torque Specifications

Lists standard tightening torques for various bolts and flare nuts, and coil resistance values.

HFC134a Pressure-Temperature Data

Presents a table showing the temperature and corresponding vapor pressure characteristics for HFC134a refrigerant.

Temperature Sensor Characteristic Tables

Provides conversion tables for various temperature sensors and characteristics for DCHS.

Pressure Transducer Characteristics

Details the pressure vs. output voltage characteristics for high and low-pressure transducers.

Refrigeration Piping Diagram

Illustrates the piping layout of the LXE10E unit, showing major components and refrigerant flow paths.

Pilot Lamps and Monitoring Circuit

Explains the function of pilot lamps (COMP, DEFROST, IN RANGE, DE-HUMID) and the remote monitoring receptacle connections.

Fuse Protection Table

Lists fuses, their protection capabilities, and corresponding wiring diagram references.

Schematic Wiring Diagram

Provides a detailed schematic wiring diagram for the LXE10E refrigeration unit, showing component connections.

Stereoscopic Wiring Diagram

Presents a stereoscopic view of the wiring diagram for better visualization of component placement and connections.

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