Dillon EDXtreme User Manual (English)

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Questions and Answers:

Lawrence FisherAug 20, 2025

What to do if my Dillon EDxtreme Measuring Instruments does not appear accurate?

S
Sarah WarrenAug 20, 2025
If your Dillon EDxtreme does not appear accurate, first ensure that shackles are in good working condition and aligned straight. Verify the system is applying force directly through the dynamometer without any off-center or torsional loads. Also, if being compared against dead-weights, check your local gravitational constant and use custom units to compensate or calibrate on-site. Finally, check repeatability by placing the EDX in low-resolution mode, lifting an arbitrary weight several times as close to capacity as possible, and recording each weight reading. Calculate the standard deviation to see if it's greater than 0.1% of the instrument capacity. Compare against a reference load. Place EDX in low-resolution mode. Apply a known load near instrument capacity. Check calibration date.

Warranty	2 years
Accuracy	±0.1% of capacity
Resolution	1, 2, 5, 10, 20, 50, 100
Units of Measure	lb, kg, N
Operating Temperature	-4°F to 140°F (-20°C to 60°C)

Warranty

2 years

Accuracy

±0.1% of capacity

Resolution

1, 2, 5, 10, 20, 50, 100

Units of Measure

lb, kg, N

Operating Temperature

-4°F to 140°F (-20°C to 60°C)

Summary

General Information and Warnings

About this Manual

Provides an overview of the manual's structure and conventions used.

Text Conventions

Explains how key names and displayed messages are formatted.

Special Messages

Defines warning, caution, and note symbols and their meanings.

Safe Operation

Outlines critical safety precautions and warnings for using the dynamometer.

Safe Handling of Equipment with Batteries

Details safe practices for battery replacement and disposal.

Routine Maintenance

Emphasizes the importance of regular checks and calibration for safe operation.

Cleaning the Machine

Provides guidelines on cleaning the dynamometer, including dos and don'ts.

Training

Advises users to seek appropriate training before operating the machine.

Sharp Objects

Warns against using sharp objects to operate the keys.

FCC and EMC Declarations of Compliance

Covers regulatory compliance statements regarding modifications and radio safety.

Declaration of Conformity (EDX and Communicator II)

Lists EU directives and harmonized standards the equipment complies with.

Declaration of Conformity (EDX PSU)

Confirms compliance of the EDX PSU with relevant EU directives and standards.

Introduction

EDX Front Panel

Describes the layout and features of the EDX dynamometer's front panel.

EDX Keys

Explains the function of each hard and soft key on the EDX unit.

EDXtreme Connector

Details the connector used for communication and power supply.

External Power Supply Connection (EDX 4-Pin)

Guides on connecting an external power supply to the EDX.

Communicator Front Panel

Describes the layout and features of the Dillon Communicator's front panel.

Communicator Keys

Explains the function of each key on the Dillon Communicator.

Communicator Connectors

Identifies the connectors on the Communicator for communication and power.

External Power Supply Connection (Communicator 4-Pin)

Guides on connecting an external power supply to the Communicator.

Power On and Annunciators

Explains the initial display and status indicators upon powering up the EDX.

Soft Keys

Details the functions of the soft keys available on the EDX display.

EDX Operation

Display Modes

Describes the different display modes accessible via the Mode soft key.

Force Measurement

Provides steps for performing a gross force measurement.

Force Measurement Rezero and Net Force Display

Explains how to rezero the instrument for net force measurements.

Displaying Peak Force

Details how to view and clear the stored peak force readings.

Log Mode

Explains how to configure and use the data logging features.

EDX Setup

Setup Menu

Introduces the EDX setup menu and its navigation.

Setup--Ptfmt

Describes how to select and configure print formats for data output.

Setup--Misc

Covers miscellaneous setup options including flash feedback and zero key behavior.

Setup--About

Provides access to instrument information like software revision and calibration data.

Setup--Test

Details diagnostic tests for internal functions like battery, display, and keys.

Clock

Guides on setting the present date and time for the instrument.

Setpts

Mentions setpoints as a future feature, indicating current lack of implementation.

EDX Configuration

EDX Configuration Menu

Outlines the configuration menu for system settings, including password protection.

Config--Setup

Links to the main setup menu, covering its features.

EDX Config--Comm

Details configuration options for wired cell, Com1, and radio communication.

Config--Mode

Explains how to select the active display mode upon power-up.

Config--Units

Describes how to set available units of measure and assign custom units.

Config--Power

Covers power management features like auto-shutdown and battery saver.

Config--ChPwd

Guides on changing the password for accessing the configuration menu.

Config--Reset

Explains how to reset the system to its factory default settings.

Config--Reso

Details how to set the instrument's resolution to standard or enhanced.

Communicator Operation

Powerup Display

Shows an example of the Communicator's display upon powering up.

Communicator Setup Menu

Outlines the setup menu accessible via the Communicator's softkey or hardkey.

PtFmt

Selects print formats for data sent from the Communicator.

Date/Time

Configures whether date and time are printed with selected formats.

Misc

Allows setup of keystroke confirmation and contrast adjustment.

Contr

Adjusts the contrast of the Communicator's LCD display.

Blite

Adjusts backlight intensity and mode (On, Off, Timer).

About

Provides access to Communicator information like serial number and software revision.

Test

Details diagnostic tests for the Communicator's battery, display, keys, and communication.

Communicator Config Menu

Details configuration options for the Communicator, including comm ports and radio.

Communicator Print Formats

Explains various print formats available for data output from the Communicator.

General Information

Changing Batteries

Provides instructions for replacing batteries in both the EDXtreme and Communicator.

EDXtreme

Specific instructions for changing batteries in the EDXtreme unit.

Communicator

Specific instructions for changing batteries in the Dillon Communicator.

Battery Life

Discusses factors affecting battery life and tips for maximization.

Care

Offers advice on handling, storing, and maintaining the instrument.

Radio Information

Explains the 2.4 GHz radio technology and tips for optimal performance.

Installing Spacers

Guides on installing spacers for high capacity dynamometers for proper centering.

Common Configurations

EDXtreme being used stand-alone

Outlines key settings for using the EDXtreme without peripherals.

EDXtreme connected to a computer

Details key settings for connecting the EDXtreme to a computer via RS-232.

Communicator connected to one EDXtreme by wire on CELL port

Describes settings for wired communication between Communicator and EDXtreme.

Communicator talking to one EDXtreme by radio

Outlines settings for wireless communication between Communicator and one EDXtreme.

Communicator talking to four EDXtremes by radio

Details settings for wireless communication with multiple EDXtremes.

Troubleshooting

EDX powers on momentarily and turns off

Addresses issues where the EDX powers on briefly and then shuts off.

EDX does not power on

Provides solutions for the EDX failing to power on completely.

Display is completely dark

Offers steps to resolve a completely dark or unlit display.

EDXtreme does not appear accurate

Guides on troubleshooting inaccurate readings, including alignment and load centering.

Radio communication intermittent

Discusses causes and solutions for intermittent radio communication.

Radio communications not working at all

Addresses issues where radio communication fails completely.

Remote reading changes to dashes

Explains potential causes for remote readings displaying dashes.

Display locks up on DILLON marquee

Provides solutions for the EDX display freezing on the manufacturer logo.

Weighing and Force Measurement Practices

Load Centering

Explains the importance of centering the load for accurate measurements.

Alignment

Details the proper orientation of shackles for accurate force application.

Proper Pin Fit

Emphasizes the significance of a correct pin fit for stress distribution and accuracy.

Torque and Bending

Advises against applying torque or bending forces to the instrument.

Certified Gear

Stresses the use of certified and properly rated shackles and lifting gear.

Good Force Measurement Practice

Summarizes best practices for achieving accurate force measurements.

Specifications

Dynamometer Specifications

Lists technical specifications for the EDXtreme dynamometer.

Communicator II Specifications

Details the technical specifications for the Dillon Communicator II.

Radio Specifications

Outlines the technical specifications for the radio communication system.

Capacity and Resolution

Provides a table of models, their capacities, and resolution options.

EDX PSU Power Supply Specifications

Lists the technical specifications for the EDX PSU power supply.

Dillon EDXtreme User Manual

Table of Contents