TABLE OF CONTENTS
1. TO THE MAINTENANCE PERSONNEL ..................................................................... 6
1.1. WARRANTY TERMS ........................................................................................... 7
1.2. SAFETY AND THE ENVIRONMENT................................................................... 8
1.2.1. General safety instructions for maintenance .......................................... 8
1.2.2. Chemicals ............................................................................................... 9
1.2.3. Materials and recyclability ....................................................................... 9
1.3. SAFETY MESSAGES ....................................................................................... 11
2. SERVICING AND MAINTENANCE ........................................................................... 12
2.1. INSPECTIONS REQUIRED BY AUTHORITIES ............................................... 14
2.2. LUBRICATION PLAN ........................................................................................ 15
3. ROUTINE MAINTENANCE DURING OPERATION .................................................. 16
3.1. DAILY MAINTENANCE TASKS ......................................................................... 17
3.1.1. Condition of chassis, boom and work platform ..................................... 17
3.1.2. Check the tyres and tyre pressure ........................................................ 17
3.1.3. Check the lights .................................................................................... 17
3.1.4. Check the hydraulic oil .......................................................................... 17
3.1.5. Check the hydraulic hoses, pipes and connectors ............................... 17
3.1.6. Check the operation of safety limit switches ......................................... 17
3.1.7. Check the emergency descent, emergency stop and sound signal ..... 18
3.1.8. Signs, labels and machine plates ......................................................... 18
3.1.9. Instruction manuals ............................................................................... 18
4. PERIODIC SERVICE ................................................................................................. 19
4.1. INSTRUCTIONS FOR MONTHLY SERVICE AND INSPECTION ..................... 19
4.1.1. Lubrication of necessary parts .............................................................. 19
4.1.2. Check the slide pads and sliding pad clearances ................................. 19
4.1.3. Check the condition and fastening of the battery and wiring ................ 20
4.1.4. Check the levelling system ................................................................... 20
4.2. INSTRUCTIONS FOR SERVICE AND INSPECTIONS EVERY 6 MONTHS .... 21
4.2.1. Check and lubricate the turning device and gear ring .......................... 21
4.2.2. Lubricate the telescope cylinder bearings ............................................ 21
4.2.3. Lubricatetheyer-chain ....................................................................... 21
4.2.4. Check the tyres and tyre pressures ...................................................... 21
4.2.5. Check the drive functions ..................................................................... 21
4.2.6. Check the adjustment of the outreach limit switch RK4 ........................ 22
4.2.7. Check the load holding and load regulation valves .............................. 22
4.3. INSTRUCTIONS FOR ANNUAL MAINTENANCE AND INSPECTIONS ........... 24