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Dinolift 240RXT User Manual

Dinolift 240RXT
113 pages
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DINO ® 240RXT
OPERATING INSTRUCTIONS
®
Raikkolantie 145
FI-32210 LOIMAA
T. +358 2 762 5900
F. +358 2 762 7160
dino@dinolift.com
www.dinolift.com
Manufacturer:
Dealer:

Table of Contents

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Dinolift 240RXT Specifications

General IconGeneral
BrandDinolift
Model240RXT
CategoryBoom Lifts
LanguageEnglish

Summary

EU Declaration of Conformity

EC-Declaration of Conformity for Machinery

Formal statement confirming compliance with EU directives and harmonized standards.

Reach Diagram

Dimension Drawing

Technical Specification

Example of the machine’s nameplate

Illustration and explanation of the machine's identification plate details.

General description of the machine

Overview of the machine's essential parts and concepts.

Description of the machine’s intended use

Defines the authorized applications and limitations for the access platform.

General Safety Regulations

Instructions for Safe Operation

Critical guidelines for safe use of the lift, including load limits and environmental conditions.

Inspections

Worksite Inspection

Operation of Safety Devices

Support Outriggers Safety

Details the function of safety limit switch RK3 for outrigger and driving device operation.

Lifting the Boom Safety

Specifies outrigger deployment requirements before lifting the boom and associated limit switches.

Outreach Range and Overload Protection

Explains limit switches RK4 and RK5 for preventing overloading and exceeding outreach limits.

Emergency Stop Button Function

Describes the function of the emergency stop button and its reset procedure.

Operating Controls

Controls on the Chassis Panel OK2

Identifies and explains the functions of controls on the chassis-mounted control panel.

Controls on the Platform Panel OK1

Identifies and explains the functions of controls on the platform-mounted control panel.

Measures for Stability Risk

Actions During Stability Risk

Procedures to follow when the lift's stability is compromised due to faults or external forces.

Actions During Overloading

Steps to take when the lift is overloaded to restore safe operation.

Actions During Power Interruption

Procedure for lowering the boom using the emergency descent system when power fails.

Actions During Malfunction (Emergency Descent)

Steps to take if the emergency descent system itself malfunctions or is unavailable.

Start-Up Procedures

Ground Stability Checks

Ensures the ground is stable and suitable for operating the lift, with load pressure guidelines.

Starting the Engine (Combustion & Electric)

Step-by-step guide for starting both the combustion and electric engines.

Switching Off the Engine

Instructions for safely shutting down the combustion and electric engines.

Driving Operations

Driving Speed Selection

How to adjust and select driving speed using control levers and switches.

Steering Mode Selection

Options for selecting 2-wheel, 4-wheel, or crab steering modes.

Driving with Raised Boom

Procedures for driving the machine with the boom in a raised position.

Lift Operation Procedures

Combustion Engine Operation

Detailed steps for operating the lift using the combustion engine and its components.

Support Outrigger Operation

How to deploy and level the support outriggers for stable operation.

Automatic Levelling Function

Operation and verification of the optional automatic levelling system.

Platform Control Operations

Procedures for operating the lift from the platform control panel.

Chassis Control Operations

Procedures for operating the lift from the chassis control panel.

Emergency Descent System

System Setup and Components

Details the battery, hydraulic unit, and motor specifications for the emergency descent system.

Retracting Boom with Emergency Descent

Steps for retracting the boom and lowering the articulated arm using the emergency system.

Raising Outriggers with Emergency Descent

Procedure for using the emergency system to raise support outriggers to the transport position.

Manual Release of Parking Brakes

Special Instructions for Winter Use

Measures at End of Working Day

Preparing Lift for Transport

Instructions for Service and Maintenance

General Service Instructions

Guidelines for performing servicing and maintenance tasks on the lift.

Service and Inspection Instructions

Procedures for daily, weekly, bi-annual, and annual servicing and inspections.

Regular Servicing Schedule

Details the tasks and intervals for routine maintenance, including oil changes and filter replacements.

Lubrication Plan

Specifies lubrication points and frequency for various components of the lift.

Load Holding and Load Regulation Valves

Procedures for checking and servicing valves that control load holding and regulation.

Levelling System of the Platform

Explains the slave cylinder system and troubleshooting for platform levelling.

Inspection Instructions

First Inspection

Initial inspection and test loading performed by the manufacturer.

Sample Inspection Protocol

Template for recording inspection results and findings.

Daily Inspection (Start-Up)

Essential checks performed by the user at the start of each workday or at a new site.

Monthly Inspection (Maintenance)

Detailed inspection tasks to be performed monthly by a qualified person.

Annual Inspection (Regular)

Comprehensive inspection required annually, focusing on structural integrity and safety systems.

Extraordinary Inspection (After Exceptional Situation)

Inspection required after the lift has sustained damage or been in an unusual situation.

Test Loading Instructions

Procedures for performing test loadings to verify structural integrity and stability.

Fault Finding

Engine Does Not Start

Troubleshooting steps for common issues preventing the engine from starting.

Engine Starts but Stops

Diagnosing and resolving problems when the engine starts but then stops.

Platform Movements Inoperable

Troubleshooting when platform movements fail while driving is operational.

Outriggers Not Moving

Identifying causes for the outriggers not deploying or retracting.

Driving Operations Not Working

Resolving issues where driving functions are unavailable with outriggers in transport position.

Disturbance of Platform Movements

Addressing irregular or partial movement malfunctions of the platform.

Boom Drifts Slowly Downwards

Diagnosing and fixing issues where the boom slowly lowers on its own.

Boom Cannot Be Lifted

Troubleshooting steps when the boom fails to lift.

Telescope Movement Does Not Operate

Resolving issues where the telescope extension or retraction fails.

Telescope Retracts Slowly

Identifying causes for slow retraction of the telescope.

Platform Drifts Backward/Forward

Troubleshooting leaks in load regulation valves causing platform drift.

Outrigger Does Not Stay in Position

Addressing issues where outriggers fail to maintain their support or transport position.

Driving Device Does Not Operate

Troubleshooting problems with the driving device, particularly brake dragging.

Operation of Electric Components

Main Control Centre (PK) Components

Explanation of relays and functions within the main control centre (PK).

Control Centre 2 (OK2) Components

Description of buttons, switches, and signal lights on control centre 2 (OK2).

Control Centre 1 (OK1) Components

Details of displays, joysticks, and switches on control centre 1 (OK1).

Limit Switches

Explanation of various limit switches (RK3-RK18) and their functions in controlling machine movements.

Chassis Control Centre (AK) Components

Description of relays and buttons associated with outrigger and levelling controls in the chassis centre.

Other Markings

Glossary of component abbreviations and their meanings.

Electric Components List

Table listing electrical components with reference numbers, part numbers, and descriptions.

Electric Diagram 24021

Hydraulic Diagram; Drive Transmission

Hydraulic Components

Hydraulic Diagram; Boom Operation

Hydraulic Components

Hydraulic Diagram; Boom Operation, Optional Equipment

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