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Ditch Witch JT520 User Manual

Ditch Witch JT520
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JT520
Issue 1.1
Operators
Manual
CMW
®
053-1219

Table of Contents

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Ditch Witch JT520 Specifications

General IconGeneral
BrandDitch Witch
ModelJT520
CategoryIndustrial Equipment
LanguageEnglish

Summary

Overview of the JT520 Operator's Manual

Intended Use

The JT520 is a self-contained horizontal directional drilling unit designed to install buried cable and pipe.

Safety Guidelines and Procedures

General Guidelines

Pre-operation guidelines for jobsite safety and equipment use.

Emergency Procedures

Actions for electric strikes, gas line damage, fire, and fiber optic cable damage.

Machine Controls Overview

Set-Up Console Controls

Controls for stabilizer, frame tilt, and track movement.

Operator's Station Gauges and Indicators

Gauges and indicators for monitoring machine status like fluid levels and engine temp.

Operation Overview

Planning the Job

Steps for job planning: gather info, inspect, classify, and plan bore path.

Jobsite Setup Procedures

Procedures for preparing, unloading, assembling, and anchoring the unit.

Drilling Procedures

Steps for starting, priming, drilling pipe, and surfacing the drill head.

Backreaming Procedures

Procedures for assembling backream string and removing pipe.

Prepare for Operation

Inspect the Jobsite

Check jobsite for grade, slope, obstacles, utilities, and hazards.

Classify Jobsite Hazards

Inspect and classify jobsite based on underground hazards.

Plan the Bore Path

Plan bore path considering bend limits, pitch, setback, and depth.

Prepare the Jobsite

Mark bore path and prepare entry point for drilling.

Driving and Steering the Unit

Start the Unit

Steps to start the drilling unit, including key insertion and engine warm-up.

Steering Procedures

Instructions for steering the unit forward, backward, and in tight turns.

Transporting the Unit

Conducting a Bore Operation

Positioning and Starting Equipment

Positioning equipment, starting systems, and priming the fluid pump.

Assembling the Drill String

Preparing beacon housing and attaching components like EZ-Connect.

Drilling the First Pipe

Steps for drilling the first pipe, including fluid, bit position, and monitoring.

Adding Pipe During Drilling

Procedures for adding subsequent pipes during the drilling process.

Correcting Direction

Basic procedures for tracking progress and making bore path corrections.

Assembling Backream String

Selecting backreaming devices and attaching components.

Systems and Equipment Details

Electric Strike System

Setup, testing, and troubleshooting the electric strike system.

Tracker Control Operation

How tracker control disables hydraulic power and enables thrust/rotation.

Completing the Job

Service and Maintenance

Working Under Drilling Unit Safety

Safety precautions when working under the unit.

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