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Dunkirk DCC-150 - User Manual

Dunkirk DCC-150
139 pages
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Manufactured by:
ECR International Inc.
2201 Dwyer Avenue, Utica, NY 13501
Tel. 800 325 5479
www.ecrinternational.com
DCB-100
DCC-115
DCB-125
DCC-150
DCB-165
DCC-205
CONDENSING
WALL MOUNTED
GAS FIRED BOILER

Table of Contents

Other manuals for Dunkirk DCC-150

Questions and Answers

Summary

Important Safety Information

Safety Information

Provides fundamental safety information, hazard symbols, and general installation requirements.

Introduction

Introduction and Regulations

Covers installation requirements, designated uses, and operational features of the boiler.

Physical Data

Dimensions

Provides physical dimensions for various boiler models and their components.

System Specifications

Details system pressure, temperature, and expansion tank requirements.

Boiler Diagrams

Illustrates front and top views of boiler models for reference and identification.

Component Listing

Component Listing (DCB 100)

Details and illustrates the components of the Dunkirk DCB 100 model.

Component Listing (DCB 125)

Details and illustrates the components of the Dunkirk DCB 125 model.

Component Listing (DCC 115)

Details and illustrates the components of the Dunkirk DCC 115 model.

Locating Boiler

Boiler Location Considerations

Discusses ambient temperature, approved installations, and protection of components.

Installation Clearances

Details service and combustible clearances required around the boiler unit.

Wall Mounting Instructions

Step-by-step guide for securely mounting the boiler to a wall using the provided bracket.

Combustion Air and Vent Piping

General Venting Requirements

Outlines general installation compliance with codes and the use of approved venting materials.

Approved Venting Materials

Lists recommended and approved venting materials, including warnings about prohibited types.

Coaxial Venting Instructions

Provides detailed instructions, maximum lengths, and diagrams for installing coaxial venting systems.

Twin Pipe Venting Systems

Describes different types of twin pipe venting systems and their installation considerations.

Hydronic Piping

General Hydronic Piping Requirements

Outlines primary/secondary piping, compliance with authorities, and support for piping.

Safety Relief Valve and Air Vent

Details installation requirements for safety relief valves and air vents, including material and discharge piping.

External Low Water Cut Off (LWCO)

Provides guidelines for installing an optional Low Water Cut Off (LWCO) device for boiler protection.

Gas Supply Piping

General Gas Supply Requirements

Details compliance with codes, pipe sizing, support, and protection of gas ignition system components.

Leak Check Gas Piping

Details the procedure for pressure testing and leak checking gas connections before operation.

Electrical Connections

General Electrical Requirements

Outlines requirements for electrical bonding, wiring standards, power supply, and isolation.

Main Supply Connection

Details how to connect the main power supply to terminal block M1, including fuse information.

Optional Electrical Connections

Covers the connection of accessories like outdoor temperature sensors and setting the "Kt" climate curve.

Start Up Procedure

System Start Up Steps

Outlines the steps for starting up the system, including filling the boiler and purging air.

First Time Commissioning

Details the step-by-step procedure for commissioning the boiler for the first time, including gas type check.

Automatic Calibration Function

Explains how to perform the automatic calibration function for optimal boiler performance.

Manual Calibration Function

Describes the manual calibration process for adjusting CO2 values at different power levels.

Operating Instructions

Gas Leak Testing and Purging

Details the procedure for testing gas supply lines for leaks and purging air from the system.

Central Heating Mode Operation

Describes the sequence of operation for the central heating mode.

Domestic Hot Water Mode Operation

Explains the process for initiating and operating the domestic hot water mode.

General Maintenance and Cleaning

Pre-Heating Season Maintenance

Lists checks and tasks to perform at the start of each heating season for safe and efficient operation.

Routine Servicing Checks

Details annual checks for peak efficiency, including gas/combustion circuits, electrodes, and pressure.

Draining the Boiler

Steps for safely draining the boiler by turning off power and gas, and closing the service cock.

Final Commissioning

Steps to balance the system, check pressure, flush pipes, and repressurize after installation.

Ratings and Capacities

Boiler Ratings and Capacity

Details the CH input, CH heating capacity, net AHRI rating, and AFUE for each boiler model.

High Altitude Ratings

Provides ratings adjusted for different altitudes, affecting input and output capacities.

Trouble Shooting

Error Messages and Resetting

Lists error codes, their descriptions, and the corresponding operations for troubleshooting.

Anomalies Table for Installers

Provides a table for installers to report and track anomaly values, system status, and phase status.

Wiring Diagrams

Wiring Diagram: Model 100 (Heat Only)

Provides the detailed wiring diagram for the Model 100 Heat Only boiler.

Wiring Diagram: Model 115 (Combi)

Provides the detailed wiring diagram for the Model 115 Combi boiler.

Wiring Diagram: Model 150 (Combi)

Provides the detailed wiring diagram for the Model 150 Combi boiler.

Wiring Diagram: Model 205 (Combi)

Provides the detailed wiring diagram for the Model 205 Combi boiler.

Installation and Check-Out Certificate

Important Energy Saving Feature Information

Application Guide

Labor Saving Piping Manifolds; Near Boiler Piping Connections

Piping Manifolds and Connections

Illustrates labor-saving piping manifolds and near boiler piping connections for specific models.

Piping Manifolds and Connections (Combi Models)

Illustrates piping manifolds and connections for 115, 150, and 205 combi boiler models.

General Information - Hydronic Piping

Hydronic Piping General Information

Covers piping installation, materials, joining methods, and manufacturer recommendations.

Buffer Tank Usage

Details considerations for using a buffer tank with heating systems to prevent short cycling.

Indirect Water Heater for Heating Only Boilers

Explains how to connect and configure indirect water heaters with heating-only boilers.

General Information - Wiring

General Wiring Information

Provides general information on electrical wiring, codes, and the use of ARGO Controls.

Piping Legend

Piping Legend

Defines the symbols used in piping diagrams for various components and connections.

Piping Diagrams

Piping Diagram: 100;125 W;Zone Circulators & DHW Tank

Illustrates the piping connections for models with zone circulators and a DHW tank.

Piping Diagram: 100;125 Zone Valves & DHW Tank

Illustrates the piping connections for models with zone valves and a DHW tank.

Piping Diagram: 165 W;Zone Circulators

Illustrates piping connections for the 165 model with zone circulators.

Piping Diagram: 165 W;Zone Valves

Illustrates piping connections for the 165 model with zone valves.

Piping Diagram: 115;150;205 W;Zone Circulators

Illustrates piping connections for models with zone circulators.

Piping Diagram: 115;150;205 W;Zone Valves

Illustrates piping connections for models with zone valves.

External Buffer Tank Piping Diagram

Illustrates piping for an external buffer tank used with the boiler's internal circulator.

External Buffer Tank Piping Diagram (Primary Pump)

Shows piping for an external buffer tank using a primary pump and manifold.

Optional Equipment

1 k Ohm Outdoor Air Sensor

Explains the use, connection, and data for the 1k Ohm Outdoor Air Sensor Kit.

10 k Ohm Indirect DHW Tank Sensor

Details the connection and use of the 10k Ohm sensor for indirect DHW tanks.

Altitude Effects on Boiler Performance

Indirect Hot Water Tank Performance Chart

Low Water Cutoff

Low Water Cutoff (LWCO)

Explains guidelines for installing an optional Low Water Cut Off (LWCO) device.

LWCO Piping Diagram

Illustrates the piping layout showing the correct location for installing a Low Water Cut Off device.

LWCO Detail

Shows detailed diagrams illustrating the correct and incorrect installation positions for LWCO sensing elements.

Error Code Table

Troubleshooting Chart

Troubleshooting Chart (Central Heating)

Provides a flowchart for diagnosing and resolving issues related to the central heating operation.

Troubleshooting Chart (Domestic Hot Water)

Offers a flowchart for diagnosing and resolving problems specific to the domestic hot water function.

Fault Solution Sections

Fault Solution Sections

Provides detailed fault-finding solutions for specific error codes and system issues.

Fault Solution Sections (Continued)

Continues the detailed fault-finding solutions for various error codes and system issues.

Parameter Change History

Important Information for Commissioning

Commissioning Function Procedure

Details the procedure for activating the commissioning function, including de-aeration and gas type check.

Required Inspection Schedule

Dunkirk DCC-150 Specifications

General IconGeneral
BrandDunkirk
ModelDCC-150
CategoryBoiler
LanguageEnglish

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